Agreed on the crack; it's funny what you find when you look at what is right in front of you.

Yeah, sometimes you can't believe it hasn't already broken.
Absolutely impressive stuff.
I love mods like the blower, beats a stop start brush or even with your own face blowing.
Your progress is great.

Thanks for the kind words!!
I was using a shop vacuum to clear debris away before but there was lots of stuff flying around the room. Not ideal for a computer driving the router. So I had run a 4" vacuum line over to the router area and made the box to allow the vacuum to pull in the chips. The air nozzle is just to get the chips off the work, the vacuum should take it from there.
Andy your air nozzle setup looks great!
Bret
Thanks Bret! The opening may be a little large. The plan is to pinch it a little after I see how it does while the router is making chips. Might go all the way to a MIG tip with an eductor sleeve around it, but this will get us going.
Andy: pretty creative use of SPARE PARTS and hope the new air works like you think it should.
yep you can maybe put a few bucks into some local suppliers and builder's hands if you might need another SHOP/GARAGE build. maybe one for just your finished cars with another lift for maintenance so you can free up some space in your current garage/shop?
nice fix on the crucible too.
enjoy your Saturday
i'm very happy you had the extra medical insurance like my parent's do. we'll be getting it too and hope it's around for our kids at a price that isn't like a mortgage payment.
Thanks, Drives! I try to modify as I go and things always work that way.
I don't like hiring contractors, so I'll probably just build the garage myself and hire a guy here and there. That way it gets done like I like (which is pretty low dollar, you've seen my electrical).
Medicare supplemental insurance is pretty cheap, and with zero copays we are seldom out of pocket for anything except a little on medicine. Zero cost for the last several ER visits. Her Neurologist does hit us for $75 per visit but I don't complain.
Very nice air nozzle mod! I wonder if you could also incorporate some sort of brushed or skirted surround. Looks like you have plenty of clearance, but the challenge would be getting a vacuum hose integrated into the lovely chamber. Something like this perhaps?
Google shows lots of different designs, I think my favorite was with a clear skirt so you could watch the item being routed.
Pretty certain you could work out the particulars into a sleek design. Another option instead of the brush/skirt could be to direct the debris towards one side of the chamber and vacuum everything out through strategically placed holes.
I don't want a skirt so I can see the action and stop it if something goes astray. Especially important when starting. I finally got the vacuum extended through the roof and within two inches of the floor.
The side walls have 3/16" gap under them to let the air in.
That's the whole idea of the enclosure, keep the chips out of the room and air. The Zip tool has a cooling blower which helps clear the chips, but I thought a little air would get them off the table. I put a few handfuls of chips on the table and the air knocked them right off and the vacuum picked most of them up. I don't mind if it builds up several inches away from the work. I can always brush them toward the vacuum when I'm taking the work off or changing tools.
Eugene, I don't know about that first one. Andy would have to find a broom.
Walmart has brooms, I just never remember to buy one so I wind up cobbling something together at home.
Andy
Good to see you doing well and that you managed to handle all of the surprises in the unexpected turn around.
Dwight
Technically, the turnaround itself was not unexpected. I was watching the lift ears slowly deteriorate (you would too at 2,000F) and took the shutdown when I was getting nervous about their integrity. The bottom really cracked me up, though.

I keep E-309 and ER-309 around for stuff like this. It will stick just about anything to anything else. When our Sun Oil welding expert from Philadelphia saw what we could do with it, he called it OMR. (Oklahoma Miracle Rod)
So I was popping some aluminum rivets today and the lightweight posts did not eject properly from the tool. But a few taps from my Andyluminum hammer and they just scrambled out.
You just tickle me pink!

Keeping it out where you can use it and finding it works as advertised

and letting us know is absolutely wonderful. Thank you!
By the way, I hope the handle fits your hand. My handles are kind of funky.
Good thing it wasn't up to me to design the air nozzle. I'm picturing a leaf blower with a light switch to activate turbo jet mode. It'd work but wouldn't fit in with the rest of your nice things.
The case around the router is slick, it'd sure be neat to have a vacuum table to **** the debris down and away that the nozzle blows out of the way .....
You know I started out thinking about an air ring with small holes, then thought about a MIG tip with a eductor sleeve, then got cheap and make a nozzle.

Story of my life. I have good ideas but then I always wimp out.
Like I mentioned, the case is for the vacuum. I would, however, like a vacuum hold down to keep the work in place.
Sad news. I spent most of today trying to get my router to run. The computer I have for is will not come on. Push the button and the button turns yellow not green. It just checks the floppy drives and waits. So I finally gave in and took a computer form the house. Loaded Mach3 on it and can't get it to work. I've used Mach3 on this computer before, I originally bought it for the router. Spent four hours on it and quit pissed.
I did make a trivet this morning, and loaded up another 75# into a bucket.
I'm so glad I'm not a hoarder. That's 450# of ingots and muffins there boys. And my working pile has diminished.
Thanks for stopping in. I've been too busy to visit around so bear with me. I'll be back before long.