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Above 1200 Sq/FT Cleaning Up My Shop

Wokspaces above 1200 squarefeet.

Grizz1963

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Joined
Jan 7, 2010
Messages
12,012
Location
Rochester, KENT. UK
I didn't have much time today but spent it all scrapping. I had several lawn mower bearing brackets waiting to be disassembled and cut up

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and six pistons which needed the bushings pressed out and cut into four pieces to fit into the crucible.

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It's great fun to prep materials for the crucible. Tomorrow a neighbor's son is coming by on his way to the scrap yard to sell me what I want off his load.

Thanks for dropping by!





Loving the prep as well.

Home delivery, excellent.

I have nothing to add to your thread really, other than admiration, and to say I wish I was there to help you melt down and pour ingots.
 
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bolensboneyard

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Nov 22, 2013
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This is how my week started, which has otherwise been one of heavy labor trying to get things finished up and get back to more FUN projects. A few surprises from my friend Andy who, as you know is very clever; and cunning! Andy, I have delegated this bench off limits until I can get back to the forge project. I walk by it and smile; every time. Even the GT is starting to get jealous; she believes I know longer care. Your kindness means more than you know. I hope I am not embarrassing you but I am genuinely proud to call you a friend. Thank You! Bobby PS I will post a picture on my thread also. Today is my birthday but I have been celebrating all week..
 

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drivesitfar

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Andy: great that you have the skills and the knowhow (or you are willing to learn) cause it's nice to see you smiling (I can see it from here 2000 miles away) with all this foundry and casting stuff.

also nice that your package for BB arrived on his birthday too. very nice work and i'm sure he'll make good use of it and i'll be able to watch both of you do some cool things.

Cheers!!
 

gman007

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May 17, 2017
Messages
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Location
West Michigan
Andy
In the old days milk was delivered by milkman and mail is still delivered by mailman, so now by extension, can we call the person delivering scrap, scrapman? But then is scrapman just a simple delivery person or as the tough sounding name implies he is in fact in the same class of super heros as Superman, Batman, Spiderman, etc who often save the world!:bounce:

I am inclined to think that in Andy's world anyone delivering scrap to feed the hungry foundry furnace is a super hero :beer:
 
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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Loving the prep as well.

Home delivery, excellent.

I have nothing to add to your thread really, other than admiration, and to say I wish I was there to help you melt down and pour ingots.

Dropping by is always fun, Rian! I wish you were here too, we could put in some long hours and make some progress.:thumbup:

This is how my week started, which has otherwise been one of heavy labor trying to get things finished up and get back to more FUN projects. A few surprises from my friend Andy who, as you know is very clever; and cunning! Andy, I have delegated this bench off limits until I can get back to the forge project. I walk by it and smile; every time. Even the GT is starting to get jealous; she believes I know longer care. Your kindness means more than you know. I hope I am not embarrassing you but I am genuinely proud to call you a friend. Thank You! Bobby PS I will post a picture on my thread also. Today is my birthday but I have been celebrating all week..

Wow! Great luck I had in hitting your birthday. But if I'd been really good I would have remembered to put some black walnut in the box, like I promised. :sad:

Oh well, maybe next shipment. You never embarrass me, I love great friends like you.

Andy: great that you have the skills and the knowhow (or you are willing to learn) cause it's nice to see you smiling (I can see it from here 2000 miles away) with all this foundry and casting stuff.

also nice that your package for BB arrived on his birthday too. very nice work and i'm sure he'll make good use of it and i'll be able to watch both of you do some cool things.

Cheers!!

Thanks, Drives! Doing something for someone else is one of the greatest joys in life.

Andy
In the old days milk was delivered by milkman and mail is still delivered by mailman, so now by extension, can we call the person delivering scrap, scrapman? But then is scrapman just a simple delivery person or as the tough sounding name implies he is in fact in the same class of super heros as Superman, Batman, Spiderman, etc who often save the world!:bounce:

I am inclined to think that in Andy's world anyone delivering scrap to feed the hungry foundry furnace is a super hero :beer:

Yep! There have been so many who have played the role of Scrapman!! (hear the music?) I dare not name some and miss the others. But all scrap is appreciated. Today this pile showed up (not the lumber or rusty stuff to the rear right)

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Two tubs of small parts, the tub on the right has a copper manifold on it. The big things are commercial condensers. the big ones weigh 88 lbs. I may have my work cut out to get the aluminum off the copper in those.

Now maybe I won't be bored...

Such fine comments today, thank you one and all! :bowdown:
 

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don long

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Mar 31, 2012
Messages
8,845
Location
southern california
Hey Andy
I just had a thought for you

It might be time to change a few words in the name of your thread from cleaning to melting

Just a thought
 
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oldironfarmer

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Joined
Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Hey Andy
I just had a thought for you

It might be time to change a few words in the name of your thread from cleaning to melting

Just a thought

Thanks for the suggestion, Don!:bounce: When I started I asked Simon about changing the thread name after the purpose changed but he said it was something they didn't like to to. In retrospect, I can see that changing the name would cause a lot of people to lose contact.

However, I hope to do something other than melting some day. When I get tired of melting, that is.:lol_hitti

I went to the lumber yard yesterday to buy 3/4" birch plywood to make four shelves for the pharmacy. She is needing four more units like this but deeper and single sided.

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It was cold and late when I got home so I left the lumber under the carport. Today I moved the blue car out and backed in to unload.

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I bought ten sheets but only arrived with nine.:headscrat

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So I went back today and they gave me one more. I had paid for ten.

I also bought two extra sheets of 3/4" CDX. I need a shelf in the foundry room but the truck bed was dirty and I wanted a buffer to keep the birch clean. CDX was $25 and birch was $45, FYI.

I went ahead and ripped up a sheet of CDX and dadoed for shelves.

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That dado blade without a guard will get your attention. Glued and screwed it together (CDX is already tattooed) with an old piece of 3/8" behind one shelf for a shear member. Made some Flat Surface.:rocker::rocker::rocker:

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Took less than 5 minutes to figure it out, as the song goes.

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There's still some flat surface and it went a log ways toward getting clutter off the floor. I may abandon storing ingots in the buckets and stack them neatly between the legs of the shelf. I like knowing there's 75# per bucket, 600# total, but I really don't need to take inventory.:lol_hitti I suppose I will add to the ingot supply. I'm afraid I will never start using ingots, just grow the stash. :willy_nil

Thanks for stopping by!
 

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drivesitfar

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Joined
Oct 23, 2013
Messages
36,019
Location
Pacific Northwest
Andy: looks like you are doing well and staying very busy. also you still have time to exercise regularly and to drop everything to help out friends too.

I know there really isn't such a thing as a REST DAY for you, but if Sunday is it I hope you enjoy your day.

it also looks like your friend's pharmacy is doing well. is it?

a pretty good view with a foot of snow on everything and the sun out now and while it's pretty windy (I heard 60mph about 2 hours north of me) it's calm here now.

cheers (hot tea today)
 

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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
I guess if an apocalypse ever hits you'll be set in the semi-precious metals dept.

:bounce: I prefer to think of it as being set in the "materials to make needed things" department. I'll just need to build a furnace to burn charcoal to melt metal. It gets plenty hot enough with a fan, but I may need a steam boiler to drive a turbine powered fan. Better get cracking.

I’m thinking stacks like this would be nice. 031ea8c557839fcb8d2405ec61617622.jpg

Sent from my iPhone using The Garage Journal mobile app

That's exactly my goal, Shorty. We seem to think alike and that should scare both of us.

Andy: looks like you are doing well and staying very busy. also you still have time to exercise regularly and to drop everything to help out friends too.

I know there really isn't such a thing as a REST DAY for you, but if Sunday is it I hope you enjoy your day.

it also looks like your friend's pharmacy is doing well. is it?

a pretty good view with a foot of snow on everything and the sun out now and while it's pretty windy (I heard 60mph about 2 hours north of me) it's calm here now.

cheers (hot tea today)

I'm not as busy as I'd like to be, but life keeps interfering.

The pharmacy is doing well. They need more storage due to growth. Just right.

We've had a little cool weather but have a warm spell now. This morning we had a new calf. A red one.

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We rarely have a red one, the black genes are dominant, but recessive genes still show up sometimes. Or the neighbor's bull may have been hanging around...

I'm planning to melt some cast iron soon, so took a minute to look for something to melt. The two big chunks here are a broken wheel clamp for a Farmall M. I think one would fit into the crucible.

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Or maybe a front bolster. 200# or more of cast iron there.

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Some disassembly required.

An old manifold might work.

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However it is recommended to clean all the rust off first. I need to look out back, I may have a broken wheel. I hate to melt anything which someone could use.

After playing around looking for iron I took the remaining windows apart. It took a little while but I wound up with 25-1/2# of window frame material.

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(I'm trying to clean up my scrap aluminum stash, it's a big mess)

I should start on the pharmacy shelves tomorrow.

Thanks for stopping in!
 

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gman007

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May 17, 2017
Messages
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Location
West Michigan
Andy

Forget your Nigerian business partner , Drives and I would like to propose a new business venture! There is a huge pent up demand for cast iron vise parts! Furthermore, we will also be your first two customers as we have many busted vises that need replacement cast iron parts. :lol_hitti

And that is just the tip of the iceberg. There is a huge community of vise loving nutcases like us that have been waiting for a long time for a savior that will one day come and resurrect all busted and dead vises. :bowdown::lol_hitti

Edit
Behold the Messiah of the American vise world has arrived. He will lead all the old proud American irons that have been abused and neglected to cast ironer pastures :bowdown::bowdown::bowdown::lol_hitti
 
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cdsloop

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Joined
Jul 28, 2015
Messages
88
Location
Central North Carolina
I too have been patiently waiting for Andy to move into the cast iron realm. The main nut is cracked on my Rock Island vise, and it has been demoted to light duty only. I think I can get a local machine shop to cut the threads if I can procure a rough casting!!
 

jblnut

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In the Middle of MN
Andy if you ever want the challenge of casting a 30" skillet let me know. I'd gladly send you some high quality Farmall parts to melt down !!
 

drivesitfar

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Oct 23, 2013
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Pacific Northwest
Andy: once you get your cast iron melting skills and want to cast some cool old tools I might have to get my shipping guy to work on Saturdays and get you something you might like to make.

for now i'll just wish you the best cause it seems like maybe the size and heat involved in stepping up to cast iron might have a bit of a learning curve to it. best of luck with that.

very happy to hear your gal's pharmacy is doing well and with you involved I didn't have much doubt even though i'm doing my best to be pill free these days.

nice to see a little red one put a little color in your herd too.

cheers
 
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oldironfarmer

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Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Andy

Forget your Nigerian business partner , Drives and I would like to propose a new business venture! There is a huge pent up demand for cast iron vise parts! Furthermore, we will also be your first two customers as we have many busted vises that need replacement cast iron parts. :lol_hitti

And that is just the tip of the iceberg. There is a huge community of vise loving nutcases like us that have been waiting for a long time for a savior that will one day come and resurrect all busted and dead vises. :bowdown::lol_hitti

Edit
Behold the Messiah of the American vise world has arrived. He will lead all the old proud American irons that have been abused and neglected to cast ironer pastures :bowdown::bowdown::bowdown::lol_hitti

:lol_hitti:lol_hitti:lol_hitti:lol_hitti

Oh my! Be warned that grey cast iron in sizes less than 50# is probably all I'll ever do unless I put in a cupola and get some help.

I'm thinking most failures are of the major components, and some vises are malleable iron. But maybe there's some small cast pieces which could be reproduced.

I too have been patiently waiting for Andy to move into the cast iron realm. The main nut is cracked on my Rock Island vise, and it has been demoted to light duty only. I think I can get a local machine shop to cut the threads if I can procure a rough casting!!

Hmmm, I might be able to make a nut.:bounce:

Andy if you ever want the challenge of casting a 30" skillet let me know. I'd gladly send you some high quality Farmall parts to melt down !!

You're right, a 30" skillet would be a challenge. I may have some Farmall parts already.

Andy: once you get your cast iron melting skills and want to cast some cool old tools I might have to get my shipping guy to work on Saturdays and get you something you might like to make.

for now i'll just wish you the best cause it seems like maybe the size and heat involved in stepping up to cast iron might have a bit of a learning curve to it. best of luck with that.

very happy to hear your gal's pharmacy is doing well and with you involved I didn't have much doubt even though i'm doing my best to be pill free these days.

nice to see a little red one put a little color in your herd too.

cheers

Thanks for you kind comments!

Stop this madness.

Only JD parts belong in the crucible. :thumbup:

Not so! If you want good iron you need to start with a high quality product, like a Farmall.:lol_hitti
 

jblnut

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In the Middle of MN
Stop this madness.
Only JD parts belong in the crucible. :thumbup:

Not so! If you want good iron you need to start with a high quality product, like a Farmall.:lol_hitti
Yup that's how I meant it. Don't want no green paint getting on my skillet. Nothing wrong with green paint, I just don't have any old Deere's I want to repurpose just yet :bounce:
 

bolensboneyard

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Nov 22, 2013
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Location
South East
casting iron I'm impressed but not surprised. I still have not brought the tailgate lock for the Model AA dump truck to the foundry. In fact, I don't know if he is still in business; too many "irons" in the fire. A few days ago I would have been glad to watch a JD tractor get melted down.
 
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oldironfarmer

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Terlton, Oklahoma
Andy cast iron, that will be awesome.:thumbup:

There may be a significant learning curve, and I need to collect some more PPE first. But I'm getting eager.

Yup that's how I meant it. Don't want no green paint getting on my skillet. Nothing wrong with green paint, I just don't have any old Deere's I want to repurpose just yet :bounce:

Practically speaking, I've got literally a ton of scrap Farmall parts, and only a few hundred pounds of scrap JD parts. A lot of the Farmall parts came from six scrap tractors and parts I got with a Super MT/A. They are really junk, heads missing, rods through blocks, etc.

casting iron I'm impressed but not surprised. I still have not brought the tailgate lock for the Model AA dump truck to the foundry. In fact, I don't know if he is still in business; too many "irons" in the fire. A few days ago I would have been glad to watch a JD tractor get melted down.

I'm a little concerned I'll ruin my furnace running it hot enough for cast iron, but nothing ventured nothing gained. I can always build another furnace.

Holy cow, that's a lot of aluminum. And now cast iron. I'm totally jealous.

Don't be jealous, be sympathetic I can't control my habits...

I might have 200# of window weights laying around.:cool:

Cool is right!! I've got some, but only know where two are, they are anodes in my electrolytic derusting bucket.

Got started on the first of four shelving units for the pharmacy. I figured I'd better make one first, so if I screw it up so bad I have to keep it I won't have wasted so much material. My shop is designed to handle 4x8 sheets. But it is a chore to get them back to the wood shop.

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A small furniture dolly is nice.

Forgot to take a picture before cutting, but here I have my back to the drill press with some extra room.

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Two sheets ripped to three different widths.

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Then took a break and put handles in two hammers.

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I have three more to make handles for.

The shelves will get adjustable shelves with pins fitting in a row of holes in each side. The holes need to be consistent so I decided to use a strip of peg board to use as a template. I have had an old sheet stored for many years, but I don't like using peg board to hang tools. Anybody want the 3x8 ft strip I've got left? Here's a 4x8 sheet from the other direction. Good the radial arm saw table matches the table saw table.

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I've never had any drill collars, I just use a piece of tape around the drill to gauge depth. But I'm needing to drill about 1,200 holes to make four shelving units so decided to make a drill stop. Found a piece of 1/2", drilled and cross drilled and tapped. Ready to trim off

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Now I have one drill collar. Could have probably bought a set for $5. Oh well.

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Thanks for the visits and comments, guys!
 

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drivesitfar

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Andy: if it makes you feel any better I use tape or just try to eye my depths so happy you mentioned how to make (or buy in my case) a drill collar. WELL DONE!!

I know there is a learning curve for cast iron and there are a few members that work at steel companies I'll tell to join your thread if you might want a little help. of course they have industrial sizing, but I bet some of the stuff is the same.

as you took a few pics of your shop I'm still amazed at your wiring tacked onto the walls it just makes so much sense if you don't need the wall space clean.

cheers!!
 
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oldironfarmer

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Jun 25, 2016
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Terlton, Oklahoma
Yes, but it would have taken you just as long to order, let alone get shipped or p/u lol.

You're not helping. I would rather make all my tools. And, yes, for one drill stop I couldn't have walked to the house, ordered, and come back to the shop. Then I realized the pins I'd ordered are 5 mm not 1/4" so I had to make a 5 mm one too. If I'd ordered a set I still would have had to make a 5 mm one.:lol_hitti

Andy: if it makes you feel any better I use tape or just try to eye my depths so happy you mentioned how to make (or buy in my case) a drill collar. WELL DONE!!

I know there is a learning curve for cast iron and there are a few members that work at steel companies I'll tell to join your thread if you might want a little help. of course they have industrial sizing, but I bet some of the stuff is the same.

as you took a few pics of your shop I'm still amazed at your wiring tacked onto the walls it just makes so much sense if you don't need the wall space clean.

cheers!!

Thanks, Drives! Leaving a flag on the tape helps. But not for 1,000 holes. :willy_nil

A steel company does not narrow it down. A steel rolling mill does not typically melt, they heat billets or blooms and roll them to shape.

An integrated steel mill melts scrap and ore and makes steel.

An iron foundry melts and casts cast iron, semi-steel, and perhaps cast steel. Cast steel has to be kept under an inert atmosphere or it burns rapidly. So if there are any guys who work in an iron foundry they might have some good advice.

So far none of the wiring has been in my way.:lol_hitti

I'm going to make the handle for a lock on a vise and want to turn the half round on the ends. So I need to finally make the ball turner I collected materials for.

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That's a boring bar holder and a boring head. I plan to put the boring head shank through the holder and put a handle on the small end. Then with an appropriate cutter sticking out of the boring head, the cutter can be manually rotated with the handle. The radius of the cut will be determined by the offset the boring head is adjusted to. So I cut a slot in the shank to key to the handle base.

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My clamping method is a little iffy but it worked. I took light cuts.

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Cleaned up OK. 0.250" wide and 0.200" deep. I plan on making the key 0.246" wide and 0.180" deep.

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Then I cut a 1" piece of 3/4" round and milled both sides to leave the key. Got to having too much fun (with a dull milling cutter) and didn't get a picture until the test fit.

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That's what it's supposed to look like.:thumbup:

Cleaned up and bolted together.

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Put a handle on and a thrust washer (to keep it from moving forward) and it is close to being ready to go. I think I can use the sleeve in the boring bar holder as a bearing. Very slow motion and it won't make too many cycles. If need be I can put bronze bushings in it, or even needle bearings.

Thanks for stopping by!
 

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Farmall450

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Marengo, Illinois
Don't you love an excuse to fabricate tooling to fabricate a part of a tool? Thanks OIF!

Iffy is fine, as long as it doesn't get launched too far (or hard).
 
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oldironfarmer

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Don't you love an excuse to fabricate tooling to fabricate a part of a tool? Thanks OIF!

Iffy is fine, as long as it doesn't get launched too far (or hard).

It's a never ending circle but I like to make stuff to make stuff about as much as I like making stuff.

Back to the ball turner. I found a broken 1/2" shank center drill and ground it for a tool to fit in the boring head. I started cutting without a handle, just a wrench on the bolt.

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The boring head is so big I had to adjust it offcenter and use the center hole to clear the chuck.

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To use it you adjust the height of the cutter for the radius you want. I chose a 1" radius for the part ball on the end of this handle.

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Then you swing it back and forth in the arc while advancing the cross slide between swings. Here it is with the handle welded on.

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I was going to make an adjustable handle but soon realized the handle needs to be aligned with the top of the tool so you know where the tool is at all times.

Slow and easy wins this race.

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Here the cut is complete. I learned it will not cut real close to the work center of rotation so it's best to trim the piece before making the curve.

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This is about what I want. Now I need to make a threaded one for the other end.

Thanks for stopping by. I thought I'd work on the shelf today but got interested in seeing the ball turner work.
 

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Vieux

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Russia
As they say - everything is thought up to us :)
I made a self-made device for making balls, but it turns out to be enough to take the boring head. :lol_hitti
 

bolensboneyard

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Nov 22, 2013
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Location
South East
Andy I am watching with interest for the day I can put a plan together. I have the boring head but my quick change tool post is home made so I have to use the South Bend boring bar holder. Guess I have to start looking for something better. Looks like progress is job one.
 

drivesitfar

Well-known member
Joined
Oct 23, 2013
Messages
36,019
Location
Pacific Northwest
Andy: as Arte Johnson used to say "VERY INTERESTING".

i'm sure the shelving will be there when you want to make time to drill holes. 1,200 holes seems a little over the top for a few shelves, but maybe you were just throwing out a #.

hope you enjoy your day and i bet the cows, dogs and you are already fed and ready to take it on!!
 
OP
O

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Looks like it turned (no pun intended) out pretty darn well!

Thanks! I hope you like it...

The ball cutter worked well when I finally got round to it, so to speak.

As they say - everything is thought up to us :)
I made a self-made device for making balls, but it turns out to be enough to take the boring head. :lol_hitti

I'd like to see your device for balls. Does it work well?

I'm still learning about this one. The cutting tool still needs some work. I haven't really made a ball yet, as the vise handle just needed a curve.

The radius is tedious to adjust.

Andy I am watching with interest for the day I can put a plan together. I have the boring head but my quick change tool post is home made so I have to use the South Bend boring bar holder. Guess I have to start looking for something better. Looks like progress is job one.

It does work, but probably not as well as a commercial one. I need to turn several more pieces to get the feel of it. It is cutting as much or more on the return stroke as the feed so I think my cutters is not right. But, it's making cuts.

Andy: as Arte Johnson used to say "VERY INTERESTING".

i'm sure the shelving will be there when you want to make time to drill holes. 1,200 holes seems a little over the top for a few shelves, but maybe you were just throwing out a #.

hope you enjoy your day and i bet the cows, dogs and you are already fed and ready to take it on!!

As a degreed engineer, throwing out numbers does not come natural for me. The shelving units are 84 inches high, with three inches dead space at the bottom. I plan to make the shelves adjustable in one inch increments (and my peg board is 1" on center) and guessed I'd want 75 holes to go from almost bottom to almost top. That leaves 3" at the bottom and three at the top. The bottom holes and top holes may never be used, but they could want a short opening for paperwork.

So, you're right, 75 holes. Two rows on the board to hold the end of the shelf makes 150, then the other side needs holes, so 300.

I have four units to build. Maybe my math is off but I get 1,200.

We did have a good day today. I even got a much needed haircut. The cows were shying away from me.

He's not the Messiah, he's a very naughty boy. :lol::lol:

Steve:beer:

Obviously you are my friend...

Finished up the vise lock handle, except for some polishing. I thought the first end was too thick so I faced it off and recut it.

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Then looked for a 1/2" round but picked up a short 3/4". Turned the end to 0.498"

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Then turned part of that to 0.250" and threaded it

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Then parted it off and screwed it into the other part which I had drilled and tapped.

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Turned out so...

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Thanks for stopping by!!
 

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RickP

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Joined
Jan 15, 2013
Messages
1,549
Location
Annapolis, MD
Nice looking handle. It looks like using your lathe is a real pleasure, and having/making the right tooling for it is even better.

Those new shelves sound like a fair bit of work - almost production level with that many holes to drill. I'm sure the pharmacist really appreciates having a hands-on investor. (much more than a Handsy one!)

I'm looking forward to seeing some cast iron melting in the near future - hope your furnace can handle the heat.
 

drivesitfar

Well-known member
Joined
Oct 23, 2013
Messages
36,019
Location
Pacific Northwest
Andy: after I posted the amount of holes you need to drill for those shelving units I could just feel the NCIS slap on the back of the head cause I figured there were a lot of holes. even if 1200 seems like a lot of holes it's what you need to make 4 shelving units with the design you are using. do you drill them all by hand once you clamp your peg board type jig on the panels?

also with your cool method of making a vise handle on your lathe would you mind if you have a few minutes posting that up over on the vise repair 101 thread cause lot of members have lathes and don't know some of the things they can make? here's the link to make it easier for you if you'd like to post the pics with your method:

https://www.garagejournal.com/forum/showthread.php?t=252830

I probably need a haircut too cause it's starting to look like a comb over to cover up my balding noggin, but maybe a little gel might do the job and I'll get back to ORGANIZING.

HEY IT'S SATURDAY!!

enjoy your day sir and i'm sure the cows will recognize you again as your hair grows!!
 

gman007

Well-known member
Joined
May 17, 2017
Messages
2,731
Location
West Michigan
Andy
Nice job (as per usual), that is a good looking vise handle. And thanks for the detailed step by step photos. :thumbup:

BTW while I agree with you that Steve (sawduststeve) is indeed a a very naughty boy, but being a good Englishman, he does not miss a beat when it comes to sense of humor. And I must say that in response to my post, he nailed it by quoting a line from Life of Brian :beer::lol_hitti

 
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drivesitfar

Well-known member
Joined
Oct 23, 2013
Messages
36,019
Location
Pacific Northwest
Andy: I'm not sure this will work for you, but can you clamp 4 or all 8 boards together and drill 150 or 300 holes instead of 1200 since I'm guessing you are hand drilling them?

I just made this Chai drink that i'm going to add almond milk and a scoop of Pea Protein to after my workouts that you might like if your stores have the ingredients. I reduced the sugar in the original recipe from 1/2 to 1/4 and I might eliminate all the sugar. it sure makes the house smell good.

it's a rainy cloudy day here, but warming up to mid 40's is a good thing.

cheers
 

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OP
O

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Nice looking handle. It looks like using your lathe is a real pleasure, and having/making the right tooling for it is even better.

Those new shelves sound like a fair bit of work - almost production level with that many holes to drill. I'm sure the pharmacist really appreciates having a hands-on investor. (much more than a Handsy one!)

I'm looking forward to seeing some cast iron melting in the near future - hope your furnace can handle the heat.

Thank you, I do like running the lathe. I'm not very good, and pretty slow, but it just goes to show that you can do a lot with a lathe without being an expert.

Having the right tooling is great, but you can do a lot with simple hand ground tools. With the advent of inexpensive carbide inserts tool steel is really cheap.

It was a little hard to commit to building the shelves. I would have rather rabbeted in fixed shelves, but she wants the adjustable ones. You can buy predrilled particle board but I prefer to not use particle board for this project. And I don't really have a use for a line boring machine, but that's the preferred tool. Only a couple of thousand.

Cast iron is getting closer. I have my first project. My old platform scale is missing one 2/200lb weight so I can only go to 400 pounds, then I could weigh 500# to 900
# 1,000. OK, so I don't need it, but I want a complete set of weights (1, 2, 2, 5). I've looked on eBay but there are many styles and have not seen the one I need.

Andy: after I posted the amount of holes you need to drill for those shelving units I could just feel the NCIS slap on the back of the head cause I figured there were a lot of holes. even if 1200 seems like a lot of holes it's what you need to make 4 shelving units with the design you are using. do you drill them all by hand once you clamp your peg board type jig on the panels?

also with your cool method of making a vise handle on your lathe would you mind if you have a few minutes posting that up over on the vise repair 101 thread cause lot of members have lathes and don't know some of the things they can make? here's the link to make it easier for you if you'd like to post the pics with your method:

https://www.garagejournal.com/forum/showthread.php?t=252830

I probably need a haircut too cause it's starting to look like a comb over to cover up my balding noggin, but maybe a little gel might do the job and I'll get back to ORGANIZING.

HEY IT'S SATURDAY!!

enjoy your day sir and i'm sure the cows will recognize you again as your hair grows!!

Thanks for stopping in, Drives. I can't figure out any way except to drill all the holes by hand, or drill press, but I think I can do it by hand easy enough.

I guess I could post my handle on the vise thread, but anyone with a lathe would know how to do that. I mainly post so people without one can see what can easily be done. Lathe work is just a series of very basic cuts which are each quite easy.

However if I were to need to make another handle I would request the nut be sent to me so I could hot forge the swelled end onto the handle with it already in the nut. Then it is like the original and permanently captured in the nut.

Andy
Nice job (as per usual), that is a good looking vise handle. And thanks for the detailed step by step photos. :thumbup:

BTW while I agree with you that Steve (sawduststeve) is indeed a a very naughty boy, but being a good Englishman, he does not miss a beat when it comes to sense of humor. And I must say that in response to my post, he nailed it by quoting a line from Life of Brian :beer::lol_hitti


Thanks!

Steve means no harm, he's just British, you know. His humor takes some culture to understand and I'm deficient in that arena.

Handle looks great -thanks, Andy!

:thumbup:

Andy: I'm not sure this will work for you, but can you clamp 4 or all 8 boards together and drill 150 or 300 holes instead of 1200 since I'm guessing you are hand drilling them?

I just made this Chai drink that i'm going to add almond milk and a scoop of Pea Protein to after my workouts that you might like if your stores have the ingredients. I reduced the sugar in the original recipe from 1/2 to 1/4 and I might eliminate all the sugar. it sure makes the house smell good.

it's a rainy cloudy day here, but warming up to mid 40's is a good thing.

cheers

I could stack drill the boards, but then the holes would go all the way through and would look a little tacky from the outside. If I were going to drill through, I would not have needed a drill stop, by the way.

Hmmm, not sure I'm adventurous enough to try that drink...

Thanks for all the comments guys.

Not much in the shop today, although I did have a minute to clean on the lathe. I was unable to go to an auction I had planned to attend, but my Zumba teacher's husband was kind enough to spend some of my money for me. I got a load of tire repair supplies plus a nice gear puller set.

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He had stepped away from the auction to the food truck and missed bidding on a nice spin balancer we both would have used in my shop. Sold for $650, a bargain. I'll find one.

Thanks for stopping by!
 

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