Well I finally ran into one - a broken Columbian 504M vise.
Oddly though, it was the leadscrew that sheared in half, nothing to do with the casting. Interestingly, the handle is not bend like a pretzel. The previous owner says he was just clamping a piece of metal by hand and it kept turning but not tightening. The story was he got it from his dad who had it in their workshop in the 1950s. The vise body had been hammered on a bit, but no casting failure. But I had to carefully file the slide for half an hour to disassemble it.
My first guess is it was a fatigue failure, possibly cased by a defect in the screw? The screw failed at the location right in front of the nut when the vise is closed.
Sadly, Columbian used a 7/8-4 acme looking thread, which does not look to be available. A standard thread is 7/8-6 and that thread is available. I'll put a wanted posting in the Vise Parts Swap thread and see if there are any Craftsman/Columbian screws available. None on Ebay. Is there another source I should look at?