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Compressor Dilemma

pacer_3iii

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Joined
Dec 3, 2021
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3
On this edition of "Not Another Compressor Question", I was hoping for some help from more knowledgeable people than me. I have a 2003 Bostitch CAP20280WB just like this one. It claims to have 7.6 CFM at 40 PSI and 6.5 at 90 PSI with twin 4 gallon tanks. I don't use it a lot, it mostly sits under my miter saw station and powers a blow gun, occasional hobby airbrush, and maybe 50 to 60 brad or pin nails a month. I also use it to blow out the water lines in my camper for winterizing, topping off tires, and to very occasionally use the cheap purple Harbor Freight HVLP spray gun. It says it has a 50% duty cycle, so I try not to do too much painting with it. I have zero need for media blasting, impact guns, or other high flow needs nor do I have any real desire to get into anything that would need those.

I open the drains on it after using it, but I so seldom use it not much would ever come out. I got a wild hair and wanted to plumb my shop for air so I don't have to pull a hose everywhere, and part of that required moving it to a better location for that. When I pulled it out from its home, I could hear water sloshing around in the tanks and it sounded like a lot. I opened the drains and nothing came out, so I just completely removed them. Still nothing came out. I took a stiff wire and ran it into the ports, and orange water poured out, about 3 gallons from one tank and 1 or so from the other. I cleaned out the drain valves and put them back in, and they work now.

It was given to me about 10 years ago, and I have no idea how hard it was used from the previous owner. I don't use air enough to justify replacing it with the current equivalent Dewalt that costs $1000 or more, or anything close to its claimed output numbers. I started to buy an 8 or 10 gallon hot dog compressor, but the 20 gallon verticals from Husky and Kobalt look decent for a similar price. I also looked at swapping the tanks out for a 20 gallon receiver tank or something, but those cost almost as much as the above mentioned 20 gallon compressors. None of those compressors are even close to the same output, although they are in SCFM and I only have CFM to compare it to.

Here's my dilemma....am I in enough danger of a tank failure that I need to replace this compressor with something probably inferior that I can still afford and meets my rather minimal needs? I can swing $300 or so, but I just don't know if the tanks are really damaged from my negligence or not.
 
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mikedodge

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Jun 27, 2017
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2,843
If there's nm signs of leaks don't worry about it, but check it over carefully for any signs that the tanks leak or rusted thru.

I bought my old little twin tank Dewalt compressor used so don't know the history. It worked great for several years then one day I heard a bit of hissing from it and saw there was a little rough spot on one of the tanks with air bubbling out of it. Cleaned it up and couldn't see the hole but that was the end of it, I got a replacement.

Catastrophic failures are usually because people ignore the signs and keep going. Or try to do a repair.
 
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Citation

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Jan 20, 2016
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I'm also in the don't worry camp. If it springs any type of pinhole leak cut up the tank. Until then, you are fine. If you aren't moving it around much get one of the drains with an attached hose. It makes it much easier to follow the "drain daily" recommendation. Something like this (shown as an example, no experience with this model) https://www.amazon.com/HK-Extended-Assembly-Flexible-Compressor/dp/B085XTG97Y?tag=atomicindus08-20
Note that you only need to open long enough for the water to come out, not drain all the air pressure.
 
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pacer_3iii

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Dec 3, 2021
Messages
3
slight update for anyone curious. i installed better drains and just leave them open with the compressor at an angle when it's not in use. I also open them up a few minutes after a cycle until the mist is out of the air stream. The water isn't rusty anymore, so i'll keep using this one.
 
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