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Compressor Tank Advice

Richard D

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Jan 19, 2007
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Texas City, between Houston and Galveston
I am thinking of one of these, but with ANY used tank, how can you be sure? I have one at home I welded up a slow leak by the foot. It would still slowly leak out after being under pressure a few days. I was planning on using it, now not so much. What would cause it to blow and not just leak? Wouldn't the PSV stop that?

https://houston.craigslist.org/tls/d/air-compressor-pressure-tank/6263928595.html
 
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motox101

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Aug 5, 2015
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Inspect it good!! If the ports are too small you can get a small endoscope to check the inside out. Little surface rust is ok but if you see scaling I would be worried about that. Look up how to hydrotest. I used my pressure washer to bring it up to 300 psi and it held for a few hours before I let the water out. Everyone has a different opinion as you can see from previous replies. What's your piece of mind worth to you is the conclusion I came to.
 

bubinga

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The likelihood of it blowing up is pretty remote. It has happened but I never seen one, don't know anyone it had happened to. For every one of those 50 thousand die in cars, not sure of the exact number but it's pretty rare. Again since someone missed it, it has happened. I fixed one of my portables a while back, ****** factory weld on an axle bracket. It was obviously good enough to leave the factory.

In order for one to explode,
wouldn't the cut off switch, AND the pressure relieve "pop off valve" BOTH have to fail at the same time?
 

bubinga

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Inspect it good!! If the ports are too small you can get a small endoscope to check the inside out. Little surface rust is ok but if you see scaling I would be worried about that. Look up how to hydrotest. I used my pressure washer to bring it up to 300 psi and it held for a few hours before I let the water out. Everyone has a different opinion as you can see from previous replies. What's your piece of mind worth to you is the conclusion I came to.
where's the pictures of the tank?
Did you find it on craigslist?
 

Rock knocker

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Aug 14, 2014
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704
In order for one to explode,
wouldn't the cut off switch, AND the pressure relieve "pop off valve" BOTH have to fail at the same time?

No, that would only be in the case of a failure because of over pressure. A rusty tank can fail inside it's working pressure because of metal rot.
 

Rock knocker

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Aug 14, 2014
Messages
704
I am thinking of one of these, but with ANY used tank, how can you be sure? I have one at home I welded up a slow leak by the foot. It would still slowly leak out after being under pressure a few days. I was planning on using it, now not so much. What would cause it to blow and not just leak? Wouldn't the PSV stop that?

https://houston.craigslist.org/tls/d/air-compressor-pressure-tank/6263928595.html

They look like propane tanks. It would be nice to see the ASME plate to see design pressure
 
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TracField

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Sep 20, 2016
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Do not use.Also look up low hydrogen welding.Thing is,without that,you will tend to get cracks.Also any old tank is supposed to get recertified.Here,you need a permit to have a compressor.
 

sberry

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did you do the weld?
Looks good.

Yes, I am a career welder.
Also look up low hydrogen welding.Thing is,without that,you will tend to get cracks.
These tanks are mild steel and wire welded. Common 70 series wire is very good and similar to lo hy. There are several flavors of each but most wouldn't matter to single pass on light plate like this.
Look how millions of these are made, you can see many had welding nothing to write home about right from the start and have all the attachments, mounting plates, feet that are simply welded to the skin of the tank, not much special about them. Lots of them get cracks usually at the start of these welds, very common.
Happens on the feet if they are bolted down and not rare on the motor mounting either, got nothing to do with rust and most cracks are short and come from vibration, usually start with a little lack of fusion or cold lap at the beginning of the weld.
This isn't an endorsement for a repair,,,,,,,,,, its simply something that happens to them. But that thing got a little crack and someone that obviously want qualified, either by skill and certainly not on paper tried to repair it. Now it would need a patch to make it safe again, no one can tell whats what, where it started, how many holes the guy tried to fill and obviously it leaks again, none of which are good.
I have one at home I welded up a slow leak by the foot. It would still slowly leak out after being under pressure a few days.
Obviously not welded completely, they should never leak. But,,,, the risk of explosion is rather minor in the grand scheme of things. I know someone can find a pic on the internet of it happening that has been passed around millions of times but the risk of injury is way higher driving to the store for a replacement than of it blowing up. We can wait for the screaming to start from that statement but it is numerically accurate.
 
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Cope

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The likelihood of it blowing up is pretty remote. It has happened but I never seen one, don't know anyone it had happened to. For every one of those 50 thousand die in cars, not sure of the exact number but it's pretty rare. Again since someone missed it, it has happened. I fixed one of my portables a while back, ****** factory weld on an axle bracket. It was obviously good enough to leave the factory.

Cary, it happened to a co-worker of mine years ago. He made it to the back door with his guts in his hand and asked his girlfriend to help him just before he collapsed and died.
 

sberry

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Now I remember where I had heard of it, what exactly happened? I can see a long rust seam letting go. I tend to think he may have been holding a small tank?
I designed and built a vessel when I was a kid I am lucky that it didn't let go, I actually heard cracking, it was really dumb now I look back on it.
 
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joe49

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Cary, it happened to a co-worker of mine years ago. He made it to the back door with his guts in his hand and asked his girlfriend to help him just before he collapsed and died.

You have any references to this incident and any investigation reports? I for one would like to learn more.
 

sberry

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It seems we heard of another one on this forum, the guy was really hurt bad but I don't think they worked on it.
I been around it a long time, never seen it. I know Cope a long time thru forums and he would be the closest I know of someone that knew someone it happened to.
Having standards they are built to is a big factor. I am not sure of the numbers, I am sure there are way more cars than comps. Comps have a long life.
We fix cars and send them head on down the road every day by the millions. Just had a neighbor killed on a motorcycle who hit a deer. Had another a mile away in a car recently. I been in a crash or 2. This does need some perspective. I know a dozen people over the years really boogered on motorcycles. A couple more than once. I would have to really go back and concentrate to count the car incidents. I live in a rural area, half a dozen killed in a mile radius in 25 years maybe I can think of without a strain.
 
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