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concrete floor "treatment" advice

NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Hi Folks :)

I apologize if this has been covered and I'm just missing it because of weak search skills.

My work is quite a bit different than most of the folks around here. I'm a full-time, custom knife maker. My shop has everything from blacksmithing equipment, to machining equipment, to 3 micron polishing powders.

I've been working in a "2 car garage" for over 10 years now... the last 5 of which it has been way too "cozy." My fiance and I recently bought a house, with a large part of the purchase decision being based on the 36X48 shop on the property.

It was actually built as a mother-in-law apartment, which is mostly good and partly bad. The great part, is it's fully insulated, has completely finished out walls and ceiling, full bathroom, its own 200amp panel, hot water heater, etc.... The bad part, is it was carpeted. I ripped the carpet out and found concrete that looks like it never had any kind of sealant applied. Of course I got ahead of myself and ripped all the tack strips out which left me a thousand little divots all around the perimeter of the rooms as well. There's also a few spots with some sort of leveling compound (I'm ignorant to what exactly it is, but it looks almost like a cheap type of Bondo.


So the 20X36 section of the shop will be for the blacksmithing, welding, cutting stuff. And the remainder will be for the machining equipment and hand finishing work areas.

I'm really at a loss for what to do with the floor. The holes need to be filled, and I need to at least apply some type of quality sealant on the concrete... but I don't know what.

I have considered epoxy, tiles, etc... but I'm not sure which route is best. As much as I'd like the look of epoxy in the whole thing, I don't know that I'm financially secure enough to go that route, nor do I think it would hold up to not only the work I do, but the shuffling involved in getting my equipment in place (9' ceilings, so it will be rollers, skates, and pinch bars.... no forklifts other than maybe a reach/boom lift to shove stuff as far in as it will go).

Any thoughts or advice on my situation here would be greatly appreciated!!!

My stuff is all in the old shop right now, so this is the best time for me to do something with a big (to me) empty space.



Just for background, intro, s's&g's... here are some pics of the old shop and what I do it in.

THANKS!!! :)

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jtbinvalrico

Well-known member
Joined
Jan 2, 2010
Messages
1,375
Location
Tampa FL
...did you say something about a floor...?

Um....I'm all....um.....speechless...... :willy_nil:willy_nil:willy_nil:willy_nil

Somebody help me here....I don't know which tool to ask about first. I see heavy metal smashing molten metal.....belts on pulleys everywhere....

.....I'll be back. I need a cigarette. :beer:
 

Edger

Well-known member
Joined
May 18, 2011
Messages
623
Location
Melbourne Australia
I guess it is the new floor you are wanting to fix up. My cents worth would be to use some of scottys patching for the holes and hire a hand grinder to remove anything on the surface and to level the patching, then apply some concrete hardener which will make cleaning lots easier and there would be no surface finish to peel off or to burn.

Love your tools and your products.
 

kyles974

Well-known member
Joined
Aug 22, 2010
Messages
881
Location
Florida/Alabama
...did you say something about a floor...?

Um....I'm all....um.....speechless...... :willy_nil:willy_nil:willy_nil:willy_nil

Somebody help me here....I don't know which tool to ask about first. I see heavy metal smashing molten metal.....belts on pulleys everywhere....

.....I'll be back. I need a cigarette. :beer:


LMAO!!!:beer:
 
OP
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NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Thanks folks :)

Edger, you are correct. :) The shop floor you see in the photos above is a 50-60 year old ~4" thick concrete floor that was probably pretty ugly even when it was new.

The new shop is quite empty right now, and literally 4 times the amount of square footage as the shop above. Okay... 3.96 times as big ;) :D

The kitchen in the new shop has vinyl "tiles"??? that are kind of a cross between laminate, vinyl tiles, and linoleum. I think there is enough to cover the floor in what was the bedroom (WILL be my hand finishing area: hand sanding, filing, polishing, etc).

I like the idea of some type of hardener for the concrete. Actually, I've looked at Scotty's site a few times thinking that might be the way to go. I suppose none of you guys are going to pick up the phone and call him for me, right? ;) (that's just a joke because some of the knife forums I frequent have new guys wanting to be spoon fed on a regular basis) :rant: :D

And thanks for the kind words guys, I really appreciate that. I am an extremely fortunate man to be able to do what I love and support a family doing it. The good 'Ol American dream is not just a thing of the past :)

Here's the front of our new shop. The color is pretty ugly, I hate the siding, and it needs a little personalizing to have the character I want.... but it's a huge step forward for us... and there are 3 things in this photo that I love a lot more than myself, and that's hard to beat!!! :beer: (Angi, my MUCH BETTER half, and Oliver and Bentley--- 4 months old in the pic and already 58 pounds :wtf:)

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NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Ha, thanks guys :)

That's some really strong Google-Fu Kyle! :lol2:That OSF knife thing was quite awhile back... I had just stripped down the open rafter ceiling in those pics (true 2-1/2 X 12's cut at my Great-grandfathers saw mill).... and hadn't painted it yet. That's my old anvil. And I'm pretty sure I had more hair on my head, and less bodyfat then too ;)

Here's a much more recent build I did. I documented the entire thing from pencil sketch work to the end. Lots of blabber, flab, and **** thrown in, but I was pretty happy with how the overall thread turned out since I took all the pics myself with a tripod (Angi was working at her REAL JOB at the Hospital and couldn't play photographer for me ;) :D)

http://www.bladeforums.com/forums/s...Wheeler-s-Steel-*-Stuck-in-the-metal-with-you

Hope that link works.

Thanks guys!
 

Fastback

Well-known member
Joined
Oct 5, 2010
Messages
518
Location
Indy
Dude, I would bet you could trade a new epoxy floor for some work....just sayin!

Outstanding knives!
 

Narley

New member
Joined
Jan 19, 2011
Messages
1
Nick that is a great shop, and outstanding work... You should be very proud... Thanks for the pictures..
 

archfish

Well-known member
Joined
Sep 6, 2009
Messages
80
Location
St. Louis, MO
...did you say something about a floor...?

Um....I'm all....um.....speechless...... :willy_nil:willy_nil:willy_nil:willy_nil

Somebody help me here....I don't know which tool to ask about first. I see heavy metal smashing molten metal.....belts on pulleys everywhere....

.....I'll be back. I need a cigarette. :beer:

All that AND custom knives...... serious edged weapon weakness here:eyecrazy:

Do you take orders for specific blade styles/sizes and handle materials?

Great photos of some fantastic steel!
 

Innov8tive1

Well-known member
Joined
Jun 22, 2011
Messages
171
Location
NW ON, Canada
...did you say something about a floor...?

Um....I'm all....um.....speechless...... :willy_nil:willy_nil:willy_nil:willy_nil

Somebody help me here....I don't know which tool to ask about first. I see heavy metal smashing molten metal.....belts on pulleys everywhere....

.....I'll be back. I need a cigarette. :beer:

I realize this is a month or so old but I found it while searching for some flooring advice and had to comment. Thanks for posting the above comment..........until I read it I was feeling quite inadequate!
That is some NICE WORK and a beautiful set of tools you have there. :bowdown:
My interests are too varied to become that good at anything.

In one of your pictures Nick you have two dogs, I can't tell what they are from the picture but obviously a large breed. We have a 6 month old Saint Bernard who is over 90lbs.
 
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