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concrete patch materials prior to epoxy coating

jwvess00

Well-known member
Joined
Jul 25, 2009
Messages
167
Location
Paris, KY
Hi there!

I have finished diamond-grinding my 36x50 shop's concrete floor. I have a gel filler kit from Legacy for the smaller cracks and such, but there are a few deeper places in the concrete that need filling. These are places where the previous owner had put walls up, and nailed/bolted the 2x4 bottom plate of the wall to the floor. I've removed all of the interior partition walls but there are now some places in the floor that will need to be patched before I coat.

I don't have any pictures handy, but I'd say these places could easily be covered by a Post-It note with plenty of overlap.

At the Big Box Stores I've seen some vinyl concrete patch materials, hydraulic cement, and just regular bags of concrete. None of it costs much so that's not a factor, and I don't mind doing the work, but I'm not sure which one to use. My biggest concern is that I don't want the patch to fail later on, or have adhesion problems with the coating on the patch.

The auto painter in me would probably leave the patch a little below the surface of the floor, and finish the surface with a thin coat of the gel crack filler since I assume (!) I can sand that stuff flush much easier than I can try to get the concrete patch smoothed out flush.

Any thoughts on this are greatly appreciated.
 
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SunsetsAndFriends

Well-known member
Joined
Sep 10, 2012
Messages
753
jwvess00 - sounds like you could patch using an epoxy patch. I've read that some will go to a local DIY store, such as Menards, and purchase the EpoxyShield epoxy concrete patch. See this link:

http://www.menards.com/main/buildin...tch-and-repair-kit-24-oz/p-1955675-c-5650.htm

Others will say that you can take epoxy and mix a small amount and then add clean play sand, such as the stuff you buy in tubes from home centers. This will create a thicker epoxy patch material that can be troweled into the depressions. See link:

http://www.menards.com/main/landsca...ndcover/white-play-sand/p-1934742-c-13400.htm

Either way, fill high and then diamond grind flush.

My 2 cents.
 
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Baada

Well-known member
Joined
Sep 28, 2010
Messages
258
Location
Eastern Missouri
I used bondo and sanded it smooth. You can't tell now that the epoxy is on. I've tried to see if I could fine the patched areas by tapping with a hammer but I can't. One was pretty good size too.
 
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