DavesGarage
Well-known member
Hello fellas! This is going to be a long winded post but Ill trim the fat the best I can. I am in the process of building a detached 40' wide by 56' deep garage in my side yard and the concrete was poured about 3 weeks ago by a reputable licensed and bonded company specializing in concrete work. They set the forms and dug the footings in mid to late December and then this area (Phoenix) had a lot of rain on and off for a couple weeks. After new years they decided it was time to pour while there was a window of clear skies for a few days but it was known that 2/3 days after the concrete pour it was going to rain again. I emphasized to these guys that the concrete pad quality was my biggest concern so we agreed on 3500 psi mix, 6" min thickness, #4 rebar at 2' centers, 1 lb of stealth fiber per yard. I do mechanic work and one of my biggest peaves is a crappy shop floor. I intend to have a 12,000 lb car lift in the building and the heaviest vehicle that I will probably ever have in the building is a diesel Excursion, so the floor may be a tad overkill for what Im doing.
Fast forward to last friday, I have a friend that owns a Bobcat doing some dirt work around the site to get ready for a patio pour on Saturday. I opened my side gate and noticed that the south door opening of the garage pad has a decent void of dirt or concrete under it and there is a hairline crack starting to form right over the void. I took a tree branch and stuck it in the hole and it went almost 2 feet under the pad without hitting anything but loose dirt or ABC. I havent parked or driven anything on this concrete yet, nothing but humans walking on it so far. I immediately took some photos and sent them to the owner of the concrete company and told him that I am concerned and he responded that he would send the foreman out. When he arrived several hours later he played it off as "No big deal dude" but when I told him that it wasn't acceptable to leave it that way so what do I do? He said there should have been a footing under the garage door opening but I specifically remember asking him why there wasn't one when they were installing rebar and he said it didn't need one. Now hes throwing words around like "its a design flaw".He said his boss wants more pictures so he took some Friday, I haven't heard back yet. I did have a structural engineer review the plans before submitting them to the City for a permit and I have not yet heard back from him regarding this issue.
I do recall that when their backhoe operator was digging the footings, he did dig the footings under the garage door openings but the foreman told him to fill them back in since the plans didn't call for a footing. I am assuming that they did not pack that soil back down and it has settled after the rain we had. I was told by one of their employees (who was pouring my patio last saturday) that if I was to try to repair that issue myself, I would lose any structural warranty they offer on the pad. If thats the case then I feel like they are going to try to slam me with a repair bill. Going through my photos tonight, I have pictures that show the footings under the garage door openings and also photos that show they were back filled.
What do you guys suggest? I have attached some photos and have plenty more. Thanks in advance and sorry to write a book about this, just concerned for the long term quality of this expensive garage floor.
Fast forward to last friday, I have a friend that owns a Bobcat doing some dirt work around the site to get ready for a patio pour on Saturday. I opened my side gate and noticed that the south door opening of the garage pad has a decent void of dirt or concrete under it and there is a hairline crack starting to form right over the void. I took a tree branch and stuck it in the hole and it went almost 2 feet under the pad without hitting anything but loose dirt or ABC. I havent parked or driven anything on this concrete yet, nothing but humans walking on it so far. I immediately took some photos and sent them to the owner of the concrete company and told him that I am concerned and he responded that he would send the foreman out. When he arrived several hours later he played it off as "No big deal dude" but when I told him that it wasn't acceptable to leave it that way so what do I do? He said there should have been a footing under the garage door opening but I specifically remember asking him why there wasn't one when they were installing rebar and he said it didn't need one. Now hes throwing words around like "its a design flaw".He said his boss wants more pictures so he took some Friday, I haven't heard back yet. I did have a structural engineer review the plans before submitting them to the City for a permit and I have not yet heard back from him regarding this issue.
I do recall that when their backhoe operator was digging the footings, he did dig the footings under the garage door openings but the foreman told him to fill them back in since the plans didn't call for a footing. I am assuming that they did not pack that soil back down and it has settled after the rain we had. I was told by one of their employees (who was pouring my patio last saturday) that if I was to try to repair that issue myself, I would lose any structural warranty they offer on the pad. If thats the case then I feel like they are going to try to slam me with a repair bill. Going through my photos tonight, I have pictures that show the footings under the garage door openings and also photos that show they were back filled.
What do you guys suggest? I have attached some photos and have plenty more. Thanks in advance and sorry to write a book about this, just concerned for the long term quality of this expensive garage floor.

) No matter how tight they pack the soil, it will still settle since they cannot put downward pressure on it. With the grout, it will just flow thru all the holes and gaps. The foam as mentioned above is another option, but the grout is easier to come by and would be done sooner.