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Control Transformer: Primary or secondary fuse sizing

shooon

Well-known member
Joined
Aug 30, 2016
Messages
68
Location
Dawson Creek, BC
I need a zone controller for my in floor heat to control the 120v pump. It's $130+tax for an off the shelf controller from my local HVAC supplier VS free since I have a transformer and a bunch of relays.

Since it's a single zone I think it's fairly straightforward, just wanting to double check some numbers.
I'll be using:
120:24VAC control transformer to control relay / power thermostat
24VAC Relay to switch 120v pump



So I have a transformer rated at 600V:120v 50VA I'm thinking I can use this to step down 120:24 since the windings are 5:1. Given that its 50VA, that would mean I'd need like 0.4A fuse on the primary or 2 amps on the secondary.

These numbers look correct? Should I fuse the primary, secondary, or both?
 
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wyliesdiesels

Well-known member
Joined
Aug 14, 2012
Messages
20,089
Location
Modesto, CA
The fuse numbers are correct if u dont factor in continuous load and Im tired so i cant remember code for sizing fuses off the top of my head.

however what is the current rating on the relay coil? This is important so u dont overload tranaformer and or pop fuses. Probably not much but better to check.
 
Last edited:

mm08822

Well-known member
Joined
Jan 13, 2012
Messages
6,062
Location
NJ
The turns ratio matches but the windings may not be able to handle those currents. For the original nameplate application, primary at 600v would be maxed out at 0.08a and secondary at 120v would be maxed out at 0.4a.
You now want to protect those windings at 5x the orignal design value. Could very likely burn out either/both the windings at that level of "protection".

What is your load current?
 
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