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Correct screws for metal box

Nick M

Well-known member
Joined
Nov 4, 2010
Messages
83
Is there something in the electrical code which states what kind of screws should be used for attaching metal electrical boxes to wood studs? Are any pan/button head acceptable where flat heads are not? Curious about this one.
 
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Aceman

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Joined
Jan 28, 2007
Messages
2,513
Location
Eastern Oregon
As long as it's secure I'm sure the inspector won't care.

That said, we do use pan heads for 99% of the work we do, including installing boxes on studs.
 

kbs2244

Well-known member
Joined
Nov 11, 2006
Messages
14,065
Most often I use 1 1/2 long black drywall screws.

Nobody has complained yet.
 

Falcon67

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Joined
Jun 11, 2009
Messages
18,371
Location
Merkel, TX
Pan head screws for neatness, drywall screws because they are usually handy. Nails work too.
 

Norcal

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Joined
Mar 16, 2008
Messages
13,779
Drywall screws have no shear value & look unprofessional.
 

Teken

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Joined
Jan 2, 2010
Messages
8,214
Location
The Bad Lands
You know I gotta ask because I do not know any better but how much shear strength is needed to hold up a box behind drywall?

If you have hospital grade outlets installed you will notice the amount of force to remove a plug from the wall to be almost 300% more difficult to remove out of the wall.

Over time the flexing *may* cause the dry wall screw to snap.

Have I seen this in the real world, nope . . . But, can attest that depending upon the electrical outlet quality.

Those sons of ******* are very hard to pull out a plug, which causes huge tension and stress on the box.
 
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darkk

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Joined
Dec 24, 2009
Messages
3,361
Location
Willimantic, Ct.
I keep hearing that drywall screws have no sheer strength. I have 8 shelves that will argue that point with you. You would not believe the amount of weight I have on them. They have been up for around 8-9 years with this load and the items are continually changed so it sees a lot of use.
 

green.bubbly

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Joined
Dec 14, 2008
Messages
2,156
Location
Lafayette, LA
If you have hospital grade outlets installed you will notice the amount of force to remove a plug from the wall to be almost 300% more difficult to remove out of the wall.

Over time the flexing *may* cause the dry wall screw to snap.

Have I seen this in the real world, nope . . . But, can attest that depending upon the electrical outlet quality.

Those sons of ******* are very hard to pull out a plug, which causes huge tension and stress on the box.

Thanks. That is why I ask.
 

Norcal

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Joined
Mar 16, 2008
Messages
13,779
I keep hearing that drywall screws have no sheer strength. I have 8 shelves that will argue that point with you. You would not believe the amount of weight I have on them. They have been up for around 8-9 years with this load and the items are continually changed so it sees a lot of use.

The reason they have no shear strength is that they are hardened & if exposed to the wrong force(s) they will snap.
 

walrus

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Joined
Nov 12, 2008
Messages
11,690
Location
Maine
I'd like to see someone snap a dry wall screw off pulling a plug out of a receptacle, that would be quite a feat. Maybe if you torqued them to the point of snapping, other than that I don't see it happening.
 

Torque1st

MEMBER EMERITUS
Joined
Sep 14, 2008
Messages
5,668
Location
KC Metro, Kansas
The cheap Asian pan head screws we get will probably fail before drywall screws.

Just remember that no matter what type of screw you use you MUST strip out the drive splines during installation.
 

ishiboo

Well-known member
Joined
Oct 27, 2010
Messages
9,481
Location
Oshkosh, WI
I'd like to see someone snap a dry wall screw off pulling a plug out of a receptacle, that would be quite a feat. Maybe if you torqued them to the point of snapping, other than that I don't see it happening.

Torque is exactly that. In a double box, removing a plug from the outlet farthest from the wall does generate a lot of force. Likely to be an issue, no, but there are better options.

I HATE drywall screws for anything other than drywall. They rust like nobodies business, they're often poorly formed (ever drive a screw in with your fingers and have a burr from the screw slice into it? that ***** balls) and they have zero shear strength.

I use them only for drywall. For general purpose, I use all T25 zinc phosphate construction screws. Easy to drive at an angle and the bits are unlikely to strip.
 

walrus

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Joined
Nov 12, 2008
Messages
11,690
Location
Maine
I use them only for drywall. For general purpose, I use all T25 zinc phosphate construction screws. Easy to drive at an angle and the bits are unlikely to strip.

I use torx head screws also. The ones I use are rated for pressure treated, I forget what they are called. I like truss head for mounting equipment. If I use dry wall screws for anything I use galvanized ones.
 
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