Drawer consruction - not to be included in plans
While working on the plans, I realized that I did not have any dimensions for how the drawer slides were mounted or located. I will likely not include this info because you guys may want to use better or different slides if you make these WorkStations.
So - I decided instead to show the steps and include some info on how to tackle the drawer slide mounting.
The drawer patterns were cut out on a CNC router from the Aluminum Composite Material. One option would be to plasma or laser cut from sheet metal - which is how I am going to make the drawers for my upcoming tool box, then either spot weld or weld the corners. Making the drawers the way I did took about 1.25 minutes to cut and about 10 minutes to rivet together. The pattern took about 4 tries to make it the way I wanted it.
After the patterns were cut, the drawers were folded, clamped, drilled and riveted together. Then the drawer slide was attached to the frames of the cabinet and the bottom of the drawer - I had pre-drilled the bottom of the drawers on the machine to position the slide the same on each drawer and to save my self some time. After the slides were mounted, the drawer was slid into the cabinet and the face was positioned into the reveal or opening. I mounted the 4" wide handle (MSC, $2 each) first since it has screws - this allowed me to mount the face and make adjustments with the drawer closed. The handle held the face in place then it was transfer drilled through the CNC cut holes into the drawer then the face was riveted. I used 3/16 aluminum rivets with a #10 washer as a back up.
You notice that one side of the drawers is green. This was ACM I got for free so I did not turn it down. I have about 23 sheets of this particular material left - I started out with 75 sheets of the white/green material.
Almost all drawer slides take up 1/2" per side, so if your opening is 19.5", your drawer should be 18.5" wide. The same is true for the ball slides - 1/2" per side.
If any one wants to buy a cabinet I will be happy to make whatever you want and we can discuss price. Like I posted before, the WorkStaion design in this thread would sell for about $650. I can make workshop tables or larger or smaller cabinets or a custom design. I have the materials and the equipment on hand. I specialize in Aluminum weldments so I can make aluminum frames also. Everything I am making for the shop are steel tubing structures.
The last large storage cabinet I just finished took about 4 days to complete so I can offer a two week lead time for custom work. I am located in Virginia, so shipping cost is a consideration.
I may take the suggestion to put one on E-bay to judge the response. What do you think these SHOULD or could sell for? It wouldn't hurt to subsidize my business with the sale of these if they are in demand. I know when I went to find something similar and reasonably priced on the market, I was NOT successful - that's why I built what you see.
The free plans should be up by the end of this week - I assume they will be posted right here in this thread.
Thanks again for all the compliments, guys. Enjoy!
Scott