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Crack Filler for polyurea coating prep

TThompson

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Joined
Jan 2, 2025
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What have you used to fill defects in concrete prior to polyurea application?
 
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TThompson

New member
Joined
Jan 2, 2025
Messages
3
Use a 100% solids epoxy or polyurea concrete repair product. Are you repairing cracks or something more?
Can you recommend one? Prefer Sika products. Repairing small breakage where carpet tack strips had been nailed to the concrete. Also filling 1/2" diameter drilled holes.
 
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luishrndz9369

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Joined
Dec 20, 2024
Messages
1
Location
USA
For filling defects in concrete before applying polyurea, I’ve had good results with epoxy-based fillers or fast-curing urethane repair products. These materials bond well with concrete, cure quickly, and provide a smooth, durable surface for polyurea adhesion. For smaller cracks or pits, a self-leveling epoxy works great, while for larger voids, a sandable mortar mix or patching compound may be better. Make sure to grind and prep the surface thoroughly to remove loose material and ensure a strong bond. What’s your go-to filler?


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Shea

Well-known member
Joined
Sep 19, 2012
Messages
2,867
Location
California
Best Crack Filler for Polyurea Coating?

Hey everyone,

I'm prepping my garage floor for a polyurea coating and want to make sure I use the right crack filler before applying the coating. I've seen some recommendations for epoxy-based fillers and self-leveling caulk, but I want something that will bond well and not cause adhesion issues with the polyurea.

For those who have done this before—what products have worked best for you? Any specific brands or techniques to ensure a smooth and durable result? Also, should I be concerned about flexibility vs. rigidity in the filler to prevent future cracking under the coating?

Appreciate any insights!
Do not use caulk. It will shrink over time and polyurea will not adhere to it. Do not use a self-leveling crack sealant. These are too flexible and polyurea will not adhere to it. Use a 100% solids epoxy or polyurea crack filler/repair product. Once you prep the crack and fill it, grind it flush after it cures for a nice even finish. It's like what you would do if filling a crack in wood before painting. We have an article below that discusses concrete crack repair and lists a variety of products to use and where to purchase them. Good luck!

 
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