I don't know about the store but Aluma tap is still around on my bench, next to the Tap Free. I have some universal stuff too. I forget the brandI agree completely on every point you make. A broken tap can quickly make a part junk. Unless you want to use the EDM process to burn it out...... And good luck with that.
I broke my share of taps when learning how to machine many years ago.
I bought a Hanson tap and die set for home back in the 80's and it has never let me down. I hear they are made in China now. So I can't speak to the current quality. I still have all of the original taps and dies except for the 1/4-20 and 3/8 -24 which have been replaced from excessive wear. I use it less and less as time goes on as more and more stuff is metric.
I have no problem replacing a stripped M5 with a 1/4-20 if space allows. I have even replaced an M6 with a 1/4 -20 but you do give up some thread engagement. Use your judgement on that one.
I understand the theory in using a thread chaser which forms a thread vs. a tap which cuts a thread. I once used a chaser in a blind hole on a VW alum. ****** and it made it worse. I don't know why? I have since always use taps to clean internal threads and I have never had any issues.
Keep in mind If a thread is very damaged you need to drill and tap larger or helicoil it.
I once made the mistake of using Tap Free on aluminum and it started to smoke and turn black. That was in the 80's. All the tapping fluids I see now say approved for both steel and alum. Is Aluma Tap still around?
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