To avoid these ads, REGISTER NOW!

Decent saw horses

signcrafter

Well-known member
Joined
May 9, 2012
Messages
12,321
I've never found a set of saw horses I liked. Right now I have 4 of the folding ones from menards. Think they are around 40 bucks each. At first they were decent but the metal folding legs **** after a few uses. They dont fold right and are a pain. So looking for some decent sawhorses that are portable.
 
To avoid these ads, REGISTER NOW!

Legion Prime

Well-known member
Joined
Sep 5, 2018
Messages
740
Location
Leelenau County MI
I made my own.

The Ibeam is very sturdy and the legs are as well, I honestly wasn't expecting them to be as sturdy as they are for how simple they are. I however hopped my 300# *** up on there and they barely budged. I had to trim the legs a bit to take out wobble but now they're solid and level (I used a level when picking which legs to trim). I also gave them long legs, I'm rather tired of mid-thigh level work surfaces so one of the key objectives of operation sawhorses-taller-than-my-marblesack was rather plain. I'm quite happy with them and am tempted to make another set as they won't take up any additional floorspace.
Here is the guide I built them from.
https://www.popularmechanics.com/ho...to-build-stackable-sawhorses-from-a-few-2x4s/
 

ezridr60

Well-known member
Joined
Dec 16, 2011
Messages
202
Location
Iron River, MI
I made my own.

The Ibeam is very sturdy and the legs are as well, I honestly wasn't expecting them to be as sturdy as they are for how simple they are. I however hopped my 300# *** up on there and they barely budged. I had to trim the legs a bit to take out wobble but now they're solid and level (I used a level when picking which legs to trim). I also gave them long legs, I'm rather tired of mid-thigh level work surfaces so one of the key objectives of operation sawhorses-taller-than-my-marblesack was rather plain. I'm quite happy with them and am tempted to make another set as they won't take up any additional floorspace.
Here is the guide I built them from.
https://www.popularmechanics.com/ho...to-build-stackable-sawhorses-from-a-few-2x4s/

Something similar, sturdy. Planed down a 2X6 to 1” for top and “I” beam to cut down the weight. These are my shortys, got another pair std height
 

Attachments

  • CAFF3E5B-6B6D-4C57-8505-993A1A48E62A.jpg
    CAFF3E5B-6B6D-4C57-8505-993A1A48E62A.jpg
    154.7 KB · Views: 80
  • C1FA790B-1D60-4DFC-BE3D-4BC2CB33CFEC.jpg
    C1FA790B-1D60-4DFC-BE3D-4BC2CB33CFEC.jpg
    148.5 KB · Views: 75

BajaScout

Well-known member
Joined
May 1, 2011
Messages
4,608
Location
San Diego, CA
I made my own.

The Ibeam is very sturdy and the legs are as well, I honestly wasn't expecting them to be as sturdy as they are for how simple they are. I however hopped my 300# *** up on there and they barely budged. I had to trim the legs a bit to take out wobble but now they're solid and level (I used a level when picking which legs to trim). I also gave them long legs, I'm rather tired of mid-thigh level work surfaces so one of the key objectives of operation sawhorses-taller-than-my-marblesack was rather plain. I'm quite happy with them and am tempted to make another set as they won't take up any additional floorspace.
Here is the guide I built them from.
https://www.popularmechanics.com/ho...to-build-stackable-sawhorses-from-a-few-2x4s/



Those do look extra sturdy.


Sent from my iPhone using The Garage Journal mobile app
 
OP
S

signcrafter

Well-known member
Joined
May 9, 2012
Messages
12,321
Wood ones are great and I have a set or two of them
But the problem is they are heavy and take up a lot of space. Really looking for metal ones that you can carry wherever easily and dont take up much room when folded up.
 

metaldad

Well-known member
Joined
Aug 2, 2011
Messages
7,746
Location
nw indiana
i have 3 sets of the menards ones. no issues, except the sharp edges i gotta blast off with a grinder, eventually
 
OP
S

signcrafter

Well-known member
Joined
May 9, 2012
Messages
12,321

I'll have to get a set of these and see how they do. They look like they might fit my needs. Thanks

i have 3 sets of the menards ones. no issues, except the sharp edges i gotta blast off with a grinder, eventually

Which ones? These are the ones I have, https://www.menards.com/main/tools/...6857146263.htm?tid=8186225056664823312&ipos=3. I was on my phone before so didn't post the link. These ones are junk. Like I said I have 4 of them and they are junk.

Another vote for DIY. I made these: https://woodgears.ca/sawhorse/

Nice having something that I can hit with a saw, a screw or paint and not care

Again, not looking for wood at this time.
 
To avoid these ads, REGISTER NOW!

metaleltr

Well-known member
Joined
Sep 4, 2009
Messages
2,680
Location
Western Ohio
My next set will be from fabtables.com- 60" tab and slot fab horses. All steel flat pack weld together construction with holes in the top platen and around the edges for fixturing and clamping.
 

dutchgray

Well-known member
Joined
Sep 28, 2014
Messages
6,465
Location
Dorset. England.
I make mine like this
View media item 69148Takes a little more time to make because of cutting the legs in but is a lot lighter than the I beam style. They are plenty strong. 2X6 top with 1X2 legs, angles are all 1 in 4. To get them sitting flat you attach the legs with a nail each, sit it on a flat floor then nail the ply pieces on.
 

MushCreek

Well-known member
Joined
Jan 14, 2015
Messages
9,754
Location
Upstate South Carolina
I have a set of cheap plastic ones that I have been using for years. They refuse to die. I wouldn't trust them for anything heavy, but for light-duty stuff they are fine. I have no idea what brand they are. I also made a throw-away set of 8 footers using those crappy metal brackets and 2x4's. They are great for slicing up full sheets of plywood. When I was siding my house, I could put a lot of pre-cut pieces of siding on them and paint it. Somehow, in 50 years of DIY, I've never had a good set of sawhorses.
 

Nick Danger

Well-known member
Joined
May 7, 2013
Messages
4,243
Location
Albuquerque
Has anyone tried the metal Trojan TS35-US sawhorses? Not cheap, but get great reviews. The ones with the "US" at the end of the model number are made in the USA.


Review: https://homefixated.com/trojan-sawhorse/
Review: https://www.lumberjocks.com/reviews/3307
Home Depot 35 inch: https://www.homedepot.com/p/Guardian-Fall-Protection-35-in-Tall-Sawhorse-TS35/205579788
Home Depot 27 inch:https://www.homedepot.com/p/Guardian-Fall-Protection-27-in-Trojan-Tall-Sawhorse-TS27-US/205579885

I made my own wooden sawhorses, extra sturdy, and cut the legs tall enough so that I don't have to bend over when I use them. They're heavy and they don't stack, but I could use them as a platform if I want.

https://www.ana-white.com/woodworking-projects/easy-heavy-duty-2x4-sawhorses
 

Attachments

  • trojan-sawhorses-main.jpg
    trojan-sawhorses-main.jpg
    42.4 KB · Views: 32
Last edited:

manwithtools

ALLIANCE MEMBER
Joined
Aug 24, 2015
Messages
13,703
Location
Lebanon, TN
I made my own.

The Ibeam is very sturdy and the legs are as well, I honestly wasn't expecting them to be as sturdy as they are for how simple they are. I however hopped my 300# *** up on there and they barely budged. I had to trim the legs a bit to take out wobble but now they're solid and level (I used a level when picking which legs to trim). I also gave them long legs, I'm rather tired of mid-thigh level work surfaces so one of the key objectives of operation sawhorses-taller-than-my-marblesack was rather plain. I'm quite happy with them and am tempted to make another set as they won't take up any additional floorspace.
Here is the guide I built them from.
https://www.popularmechanics.com/ho...to-build-stackable-sawhorses-from-a-few-2x4s/


While the design is simple, I don't think I'd trust them to support significant weight. The only thing holding the legs from spreading apart are the 2 screws through the leg into the lower 2x4.

Also not much to keep them from racking side to side - screws only again.

They really need another member from leg to leg, probably a plywood web. Only sacrifice is they would not stack once the brace is added.

Good for light weight use I'm sure.
 

lakeroadster

Well-known member
Joined
Jan 19, 2015
Messages
5,166
Location
Central Colorado
I made my own.

The Ibeam is very sturdy and the legs are as well, I honestly wasn't expecting them to be as sturdy as they are for how simple they are. I however hopped my 300# *** up on there and they barely budged. I had to trim the legs a bit to take out wobble but now they're solid and level (I used a level when picking which legs to trim). I also gave them long legs, I'm rather tired of mid-thigh level work surfaces so one of the key objectives of operation sawhorses-taller-than-my-marblesack was rather plain. I'm quite happy with them and am tempted to make another set as they won't take up any additional floorspace.
Here is the guide I built them from.
https://www.popularmechanics.com/ho...to-build-stackable-sawhorses-from-a-few-2x4s/
That's a great design. Well done sir! :thumbup:


While the design is simple, I don't think I'd trust them to support significant weight. The only thing holding the legs from spreading apart are the 2 screws through the leg into the lower 2x4.

Also not much to keep them from racking side to side - screws only again.

They really need another member from leg to leg, probably a plywood web. Only sacrifice is they would not stack once the brace is added.

Good for light weight use I'm sure.

Instead of regular wood screws for the legs if you used FastenMaster FMHLGM278-50 HeadLOK Heavy-Duty Flathead Fasteners it would add a lot of strength... to an already good design.
 

Attachments

  • FastenMaster FMHLGM278-50 HeadLOK Heavy-Duty Flathead Fastener.jpg
    FastenMaster FMHLGM278-50 HeadLOK Heavy-Duty Flathead Fastener.jpg
    14.5 KB · Views: 11

LB-1911

ALLIANCE MEMBER
Joined
Sep 24, 2011
Messages
5,742
Location
Northwestern Il.
Wood ones are great and I have a set or two of them
But the problem is they are heavy and take up a lot of space.

Really looking for metal ones that you can carry wherever easily and dont take up much room when folded up.

I'll have to get a set of these and see how they do. They look like they might fit my needs. Thanks

Again, not looking for wood at this time.

I use these : https://www.amazon.com/dp/B07FWPXM35/?tag=atomicindus08-20 . Have loaded 30-35 sheets of 3/4" plywood on them.

Shop the part #'s on the Trojans - Price can & will vary -

TOTE-A-HORSE FOLDING STEEL SAWHORSE by Fulton is worth a look - you can add a 2 x top.
Note: They have fixed legs and are low @ a Height of 25"

I also have the Crawford branded version of Toolfool's recommendation - added a 2 x top works well - On the Crawfords once you adjust the legs you have to return them to their original configuration for storage in the most compact package.

Good Luck

:beer:
 

whyNick?

Well-known member
Joined
Jul 10, 2013
Messages
1,016
Location
Midwest
I've tried all kinds of saw horses, two kinds of metal ones (one wasn't sturdy, the other pinched my fingers), metal brackets you use with 2x4s (flimsy), and homemade wooden ones (heavy). A while back my buddy was cleaning out his garage and gave me a couple of pairs of these:

https://www.toolbarn.com/stanley-st...mQf45dyW8fqBXuRJTk-4TqLcxhUuGmrBoC16AQAvD_BwE

They are easy to open and close and even though they're plastic they are sturdy and can hold quite a bit of weight. They fold flat and are very light.
 
To avoid these ads, REGISTER NOW!
Top Bottom