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DeWalt drill chuck

Roadking16

Member
Joined
Nov 23, 2022
Messages
18
I am looking for the best method to change the drill chuck on my 20 V DeWalt cordless drill. I tried the method from the Dewalt website and also looked at YouTube. I clamped in a hex key and smacked it with my heavy mallet. But to no avail it did not come loose. I certainly do not want to break it.

I want to put on a better drill chuck with a key.

I believe this is the “torqued” on chuck. It has no set screw. Anyone have any advice?
 

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branimal

Well-known member
Joined
May 31, 2016
Messages
1,938
I am looking for the best method to change the drill chuck on my 20 V DeWalt cordless drill. I tried the method from the Dewalt website and also looked at YouTube. I clamped in a hex key and smacked it with my heavy mallet. But to no avail it did not come loose. I certainly do not want to break it.

I want to put on a better drill chuck with a key.

I believe this is the “torqued” on chuck. It has no set screw. Anyone have any advice?
I had to do something similar with an old milwaukee right angle drill. Wrench on one side, hex key in the chuck. And then cheater bars on everything. She came right out. (I tried smacking with a hammer. No luck. )

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WillyBoy

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Joined
Nov 10, 2021
Messages
635
Location
Genesee valley area of New York state
One way to determine that there's no center screw holding the chuck in place is to open it all the way and look down the middle with a good light. Every reversible drill that I've had that needed the chuck replaced, had a screw through the bottom of the chuck into the shaft it was threaded onto.
 

The Cobbler

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Joined
Oct 24, 2013
Messages
25,837
Location
Niagara Region, Ontario, Canada
Dean Doherty on You Tube has several videos on Dewalt Chuck replacement. sometimes he has to disassemble the gear housing to grip the arbor in a vise in order to change them. sometimes he cuts them off ...
 
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Daedalus

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Joined
Sep 28, 2009
Messages
5,975
One way to determine that there's no center screw holding the chuck in place is to open it all the way and look down the middle with a good light. Every reversible drill that I've had that needed the chuck replaced, had a screw through the bottom of the chuck into the shaft it was threaded onto.
+1. My Dewalt cordless drill that I replaced the chuck on had a Torx head screw dead center at the bottom. I don't recall for sure, but it might have been LH threaded. I think I ended up having to cut off part of the old chuck to get some vicegrips on the head after the socket stripped out. Not a straightforward job for me that time, but that drill has seen some use!
 

jsaw

Well-known member
Joined
Oct 11, 2008
Messages
1,783
Location
Geneva, N.Y.
Last one I did, removed the center screw, then clamped a 3/8" drive hex bit socket in the chuck. A quick blip with the 3/8 impact and the chuck was off.
 

rodder98

Well-known member
Joined
Nov 9, 2011
Messages
63
Location
Ocala, Florida
I have a DeWalt 20V drill/driver, model DCD771 that is about 18 months old. I put a small drill driven water pump in the chuck and tightened it by hand. I did it many times to pump some water out of a small boat. But today, I cannot get the chuck to turn loose. I tried putting it in reverse with a big channel lock pliers on the chuck. I heard the torque lock click but the chuck will not loosen. I tried tapping the chuck all around it, (not loosening.) Any ideas as to how I can get the chuck to loosen up?
 
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