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DIY modular shop welding pedestal.

lostmymanual

Well-known member
Joined
Apr 18, 2017
Messages
80
Location
East/Central Kansas, USA
DIY Welding pedestal. Less is more. I can tack virtially anything to the top of it and use it as a 3rd hand, leave it and use it for an outfeed/infeed, lower fully due to the hidden 1/4" plate on bottom and use it as a portable anvil stand, clamp stand, tube notching jig holder, etc, etc.

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Material list:
(1) 2" OD square tube cut 34 inches
(1) 1-3/4" OD squre tube cut 36 inches
(2) pieces of 1/4" plate, about 8sq inches each
(1) Metal plow disc for base
(1) 1" Nut and matching eyebolt.

I used a MIG but any machine will do the job.

Welded plate on the bottom, where the plow disc would hide it. This gives me a solid base to drop the inside tube without destroying my concrete and a support so I can hammer on top. I used leftover materials, hence the square tube and 1/4" plate. Round tubing with no seam weld would be easier to work with so you do not have to notch the inner tube for the seam.

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Started with some 1/4" plate drop leftover from making my welding table. In my case, someone was paid to cut the steel for me and I had to redo their work and shorten my table as a consequence. This left me with some excess to use for various projects as well as my own plasma cutter so I don't have to depend on anyone to cut plate ever again.

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Cut the inner tube longer than the outer tube in my case. What you don't see is how I notched the OD of the inside tube to allow the tube to pass over the seam of the outside tube. I then notched the plow disc for the 2" tubing and welded it in place. Cut a hole on the outside tube and welded the nut for the locking eyebolt, then squared, tacked and welded the top plate on.
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Metal prep for paint with wire wheel and flap discs. Valspar red industrial primer and safety blue spraypaint. The longer you let it dry, the less "persuasion" you have to do in order to get the inside tube to ride smoothly up and down. I rubbed a very light amount of grease on it to help.

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Voila! Adjustable stand.

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I've used the heck out of this thing for stuff you would not even imagine. It's almost always tipped and rolled like a bottle from one place to another when a project comes up in the shop. Wish I had thought of it much sooner.
 
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NUTTSGT

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Staff member
Joined
Sep 14, 2009
Messages
51,106
Location
Northern Central Ohio
Looks good and appears to be well built and handle alot.

I have a "similar" designed stand but it is lighter weight and has a roller on top for use as in/feed feed in woodworking. I used a roller from an old tread mill.
 
OP
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lostmymanual

Well-known member
Joined
Apr 18, 2017
Messages
80
Location
East/Central Kansas, USA
Looks good and appears to be well built and handle alot.

I have a "similar" designed stand but it is lighter weight and has a roller on top for use as in/feed feed in woodworking. I used a roller from an old tread mill.

Good idea for salvage! Wish I had kept our old failed treadmill now.

I plan to build another adapter top for this one for an infeed roller for my portable table saw when I come across a suitable roller I can repurpose. Right now I'm using one of the roller booms from my miter saw stand as an improvised infeed but it strains the boom when extended. I've used this stand to help me breakdown sheetgoods.

I used a foldable sheetgoods cart that I ripped off plans from Pinterest for an improvised outfeed with no real problems. Since then, I picked up a tracksaw and take the saw to the workpiece now. It's just easier and I'm getting lazy. Now the portable stand comes in pretty handy as a catch for the tracksaw.

I just came across a free c-clamp I can repurpose with a plate for a small bench clamp I have.

I have quite a few weird projects like this on my phone camera and am uploading them to photobucket as time permits now that I have a community to share them with. I figure I might as well share if I'm here getting free info.
 
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NUTTSGT

Super Moderator
Staff member
Joined
Sep 14, 2009
Messages
51,106
Location
Northern Central Ohio
When I go out to the garage today, I'll snap a picture of the roller so you can see how I mounted it. I probably have a picture somewhere on PB but having 2k pics there, makes it time consuming looking.
 

brownbagg

Well-known member
Joined
Mar 20, 2006
Messages
5,208
i got one like that too, but my base is an old brake rotor, and thing about making the top like a lazy susan so i can move it while welding
 
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