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DIY Service Upgrade - Sorta

FarmerPete

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Joined
Jul 24, 2013
Messages
258
Location
Lansing, MI
My house is currently fed by a 100 amp pushmatic box. The house is roughly 2000sqf house. I've got an electric stove, dryer, and AC. I'm looking to upgrade to a 200 amp box. I had 2 electricians give me quotes of $2250 and $2290 (Still waiting for the third electrician's quote). I was planning on going ahead with one of them, but I just found that I need to replace my roof. Needless to say, the $7000 roof job will take precedence over upgrading my panel. This had me thinking about if I could upgrade the panel myself. I've quickly shut that idea down, since I know that I couldn't do it nearly fast enough to make my wife happy.

My current panel is not on an exterior wall. My house had an addition done years ago that added a room on to the back of the house. They moved the service entry to the new back of the house, and fed the panel which is now in the middle of the basement. One of the estimates included moving the panel to the current rear of the house (adjacent to where the service enters the house) and moving all of the current circuits to the new panel location. This would require putting in a pretty massive junction box(s) in the ceiling, which is a drop ceiling. I really liked this idea, because it would move the box from the finished section of the basement into the unfinished storage room section of the basement.

This got me thinking though. How much of this work could I do myself, before the electricians come in, and before the service is actually upgraded. My idea was that I could install a 200 amp panel in the new location, and set it up as a sub panel. I've seen tons of instructions and help for installing sub panels on this site, so I'm not too worried about doing this correctly. Once the subpanel is installed, I could then start moving over circuits a few at a time to the new location. Once I have the old box empty, I could call an electrician in to upgrade the service. It seems to me that I would be able to cut down on the costs significantly by going this route.

This brings me to the question part of this thread. First, I know I'll need to have two grounding rods installed with a continuous piece of copper connecting them to the new panel once it's made the main panel. I also know I need to ground the box to my water main. Is it safe to do this to a sub panel in the same building as my main panel? In other words, could I do these prior to calling in the electrician? And second, is this idea a crazy idea, and as an electrician, would you take the job to upgrade the service? Of course, I'd get the appropriate permits and inspections for any work I do myself before calling in an electrician.

I don't kid myself to think that doing this myself would be anything other than a ton of work. I'm not even exactly sure how much it would save me. I imagine it would save a lot, but it's not exactly something I'd ask an electrician to give me an estimate on until after I do the work. I am just at a point in my life where I have more free time than free money. I'd prefer to learn and do things myself over hiring a pro. Even if they can potentially do the job better and faster.
 
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richfrazier

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Sep 30, 2013
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a electrician might not want to finish a job you started. something that makes sense to you might make his job harder.
 

NUTTSGT

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Northern Central Ohio
Unless your house is two story or has alot of valleys, you might be better off doing the roof yourself and leaving the electrical work to the experienced.
 

wyliesdiesels

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Aug 14, 2012
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Modesto, CA
I usually dont touch panels and work that is half done. I dont know how everything was done without looking at it all. If its gonna be my liability, then Im gonna do the whole job!

I agree with NUTTS. Roofing is easier technical wise so maybe u can do that and hire an electrician with the money u saved!
 

pattenp

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Jun 4, 2008
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Virginia - USA
Yeah, you'd think so. I've seen some DIY roof jobs where the shingles were nailed wrong and even the starter course was missing and on one the starter course was flipper over backwards with the aggregate facing down.

I usually dont touch panels and work that is half done. I dont know how everything was done without looking at it all. If its gonna be my liability, then Im gonna do the whole job!

I agree with NUTTS. Roofing is easier technical wise so maybe u can do that and hire an electrician with the money u saved!
 

bdymnjm

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Jan 18, 2013
Messages
93
Location
SE Connecticut
I am just at a point in my life where I have more free time than free money. I'd prefer to learn and do things myself over hiring a pro. Even if they can potentially do the job better and faster.[/QUOTE]

I can relate to this^^^

With the proper knowledge you could install a new main panel and do the job as well as a pro. Myself , I am not sure if I would do the part of the job bringing the power into the panel. You must know of an electrician who is a friend, or friend of someone you know, who will do you a favor and take on what you are not comfortable doing yourself.

Check if you can install a new main panel where you planned to and feed the existing panel from it. Add a ground bar and separate the neutrals at the time you turn it into a sub panel. This will eliminate all that work of moving existing circuits to the new main panel. I have a similar situation and that was what was suggested to me. You could move larger circuits to the new panel if needed.

Why do you feel the need to upgrade if everything is working as it is?

Jim
 
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gregtwojeeps

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Jul 30, 2013
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5,096
Location
Ky
I agree with the others above but will add something. The scope of work for the electric mentioned and the roof, do not sound like easy DIY work. ...

You may want to consider that with interest rates being so low, get a home improvement loan/home equity loan and just pay to get both large jobs done....

Use the extra time that you would be pulling wires or lugging shingles, to work extra overtime or side work to pay the equity loan off sooner. Just food for thought and jmo good luck
 

kbs2244

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Nov 11, 2006
Messages
14,065
Talk to a professional and ask if you are his "gofer" on the job what would his bid be.
That way you are hiring the expertise and providing the "muscle"
(which isn't much in electrical work)

The general rule, when I was estimating, was that 2 men made the job go in 1/3 the time. So, even paying full wage rates, it was worth it to run a two man crew unless it was a quick in and out remove and replace.
And your situation doesn’t sound like that.
 

brownie

Member
Joined
Jul 24, 2010
Messages
8
your gonna create more work and more expense that way, and as a contractor anytime some one says they want to help or just have me do the tie in the price goes up.

does the service need to be replaced? post some pics of the panel, maybe you can get a few more years out of it before replacement.
 

Old Bill

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Dec 29, 2009
Messages
138
Location
Canada's West Coast
Do you really need a 200 amp entry? I have electric everything including hot water. Its a 3 bedroom/2 bath house and I had considered upgrading to 200 amps. My electrician said I did not need to. In his opinion a 200 amp entry, unless you have a lot more electrical use than I, is basically a "selling point". I do not have electric heating except in 2 rooms with baseboard.
 

G_P

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Jul 11, 2010
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7,135
Location
Central CT
Sounds dangerous to have the panel far from the service entry. The cable from the entry to the panel is unfused and carries basically unlimmited amps. If someone drove a nail through it by accident it would be a big problem!

Sent via carrier pigeon
 
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FarmerPete

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Joined
Jul 24, 2013
Messages
258
Location
Lansing, MI
Unless your house is two story or has alot of valleys, you might be better off doing the roof yourself and leaving the electrical work to the experienced.

The roofer is a friend (he runs a professional licensed and insured company), and his rates are far below what others charge. He does top quality work. My house was originally a 2 story with a 1 story garage on the side. Then they added on a 1 story addition to the back. Then they decided to put on a 2nd 1 story addition to the side of the 1st addition. End result is a peak going straight back with a second peak that T's into it. The problem is that I am getting rain leaking into the seem between the house and the additions. I'm told that this is because they didn't run the flashing up far enough on the wall, and they didn't use the correct shingle for the dead valley that is created. I could get away fixing the leak for ~$1000 (would require 4 squares of roofing), but I decided to do everything because I already have 2 layers on the 2 story portion of the house, and I've got 2-4 years left on the entire roof.

I usually dont touch panels and work that is half done. I dont know how everything was done without looking at it all. If its gonna be my liability, then Im gonna do the whole job!

I agree with NUTTS. Roofing is easier technical wise so maybe u can do that and hire an electrician with the money u saved!

With how I'm doing it, I'm not exactly doing a half job. I'm setting up a perfectly functional subpanel with all of my circuits attached to it. It would pass inspection. Certainly, there must me electricians who would take a job to turn a subpanel into a main panel.

Do you really need a 200 amp entry? I have electric everything including hot water. Its a 3 bedroom/2 bath house and I had considered upgrading to 200 amps. My electrician said I did not need to. In his opinion a 200 amp entry, unless you have a lot more electrical use than I, is basically a "selling point". I do not have electric heating except in 2 rooms with baseboard.

The answer is probably not. Partially, I want to do it to replace the pushmatic box I have. Partially, I'd like to add breaker space, and I've always followed the, it's better to over do a project than to settle for adequate. I've hardly tripped any fuses in my house in the last 6 years. I'm planning on moving my current subpanel into my attached garage, and I'll certainly be running more line in my garage. I don't anticipate it causing to much additional load on the house. I suppose if I had to, I could replace my electric stove/dryer at some point to lessen the peak load on the panel if necessary. It's the fact that I don't have to do it that makes me not want to pay an electrician $2250. If I could cut that down to $500 in parts/wire/permit for me, and $1000 for an electrician to finish the job, I could see it being worth while to complete. At a cost of $2250, it's going to wait until my house project fund has had some time to regenerate.

Sounds dangerous to have the panel far from the service entry. The cable from the entry to the panel is unfused and carries basically unlimmited amps. If someone drove a nail through it by accident it would be a big problem!

Sent via carrier pigeon

There is an outside cutoff. The wire is visible/exposed going through the floor joists. The back basement room is unfinished. It's currently our storage and workshop area. If you drove something into the cable, you'd be a notable mention for the Darwin awards.
 
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