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Between 705 & 1200 SQ/FT DIY Shop

Workspaces between 705 and 1200 squarefeet.

Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
I am a devout do-it-yourselfer and enjoy making something from nothing (or at least trying). My shop was built in 1991 after purchasing land on which to build a house. The shop was enclosed a year before the house was built and served as storage and staging area while the house was constructed. I am just now getting the interior of the shop finished a bit at a time.
1st Workbench.jpg
The above picture is the first workbench, purchased as a kit, over 30 years ago. The original workbench had a plywood top, no shelves and no doors. The doors were made from a discarded grocery store display.
2nd Workbench.jpg
The second workbench was hand built to match the first in height and provide extra work space and storage. It was designed to accomodate the 4 metal filing drawers which were purchased salvage for 75 cents each.
Combined workbench - r.jpg
Eventually I spanned both work benchs with a 2' by 8' sheet of 3/4" plywood and then had a piece of aluminum bent to form the top.
NW wall hangings.jpg
The above picture shows the wall decorations above my workbench. I have had the Sebring and Riverside posters since 1970. If you look close on the shelf above the workbench is a boombox (covered with a denim dust cover) that drives the restored drive-in theater speakers for sounds.
Hardware.jpg
Opposite the workbench is my hardware department. The lower cabinet was made from scrap lumber form the house build, framed with 2"x4" lumber and topped with plywood and a rubber runner. The metal upper cabinets were picked up from an office furniture auction for $20 each (they were originally floor cabinets). If you look close under the metal upper cabinets, you will notice a square tube with beveled ends. That is a scrap of vinyl downspout and is where I store long levels and yardsticks.
West cabinet closed.jpg
Since I like to fab stuff with metal and do occasional woodworking, dust is a problem. The above cabinet was constructed to keep dust off some of the stuff stored on the walls. The doors are made like picture frames. The right one has an inserted piece of metal salvaged from an old metal entry door. Decals have been attached to magnetic sheeting and stuck to the insert.
West cabinet open.jpg
Inside the cabinet is a metal grid salvaged from a hardware store discarded display and hooks that can be re-arranged on the grid as needed.
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
When I built the shop, knowing I would be using it for projects prior to getting the house built and knowing the house would be a ways away from the shop, I decided it needed a bathroom with sink, toilet and shower. I figured if I ever got bad chemicals on me I could tolerate cold water to get it washed off in a hurry. I also decided the shop needed office space to store/review manuals and as a place to change clothes.
N office 11282011 45.jpg
In the above picture you can see the bathroom. On the left is a closet for future water heater. This is the north wall of the office and on the opposite side of this wall is the workbench area.
E office 11282011 45.jpg
The east wall of the office and the door to the shop.
Ne office corner.jpg
The northeast corner of the office.
S office 11282011 45.jpg
The south wall of the office and the door to the outside.
W office 11282011 45.jpg
The west wall of the office.
 
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SweetD

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Joined
Feb 8, 2010
Messages
3,262
Location
Rhode Island
Jeff,

Nice setup. You seem to have the "hybrid" feel like I do - practical machinery for hobbying, along with decorative stuff that just looks cool. And a great ability to salvage stuff.

Question: In your 5th picture down, your "hardware dept." - what are those discs hanging on the wall with the wooden "cutting board-looking" things framing them?

Thanks and welcome to the GJ Forum,

Dave
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
Jeff,

Nice setup. You seem to have the "hybrid" feel like I do - practical machinery for hobbying, along with decorative stuff that just looks cool. And a great ability to salvage stuff.

Question: In your 5th picture down, your "hardware dept." - what are those discs hanging on the wall with the wooden "cutting board-looking" things framing them?

Thanks and welcome to the GJ Forum,

Dave

Good eye and good question Dave. Those are pieces of pine board with a 1/2" bolt and wing nut arrangement that hold the various saw blades I have for circular saw, 8" tablesaw, 10" miter saw and 10" radial arm saw.

Jeff
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
Modine.jpg
My most recent addition to my 1200 sq ft shop is a 30,000 btu Modine heater. I got it installed just in time for what I hope will be the last cold snap this season.
N work bay.jpg
This is the north wall of the work bay of the shop. Again, the lower cabinet was made from leftovers from the house build.
S cabinet closed.jpg
This is a cabinet on the south wall of the work bay next to the door to the office.
S cabinet open.jpg
It is where I store extra air hose and in-line oiler.
 

countrytech

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Joined
Mar 9, 2011
Messages
467
Location
West Michigan
Nice workspace you have. What's the wire mesh you use in the back of some of those cabinets? I like how it seems to work. Where can I look for it and similar types of hangers?
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
Nice workspace you have. What's the wire mesh you use in the back of some of those cabinets? I like how it seems to work. Where can I look for it and similar types of hangers?

The wire mesh along with hooks that go on it came from a couple of discarded hardware store display racks. You have probably seen some like them holding "discount" tools for $2.99, $3.99, etc. A lot of stores get racks in that come with the tools for sale and then discard the racks when the tools have sold. The racks are a great source for 1" rectangular tubing which I have used to build tire racks, material carts, argon/co2 bottle cart, etc.
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
Tool chests.jpg
Here are my tools chests. I have thought about replacing them with newer ones, but it seems to me most, if not all, of the newer chests are heavy on deeper drawers. I like my tools limited to one layer deep where I can see what I am reaching for and the shallower (thickness wise) drawers work better for me. I also like my stacks short enough to see into the top of the top box without a step stool.
Storage bay.jpg
OK, this is the down side to the shop. It is my storage bay currently containing 2 sports cars waiting for restoration, blast cabinet, parts washer, 2 table saws, radial arm saw, scaffolding, cherry picker, gas grill, racks of car parts, etc. Fortunately, almost everything is on wheels so I can move it around to get to what I need. I work hard to keep my 16 x 24 work bay empty so that I can easily work on whatever project I pull into the shop.
Belt-disk.jpg
This belt/disc sander, as well as many of my other tools (miter saw, grinder, buffer/wire wheel, framing clamp, router table, are mounted to boards with cleets on the bottom so they can be chucked into one of my Work-Mates to use. When not is use they are store in or on the various cabinets.
station light1.jpg
I picked up a pair of these a couple of years ago and this is the one I have completed the restoration on and have erected in front of my shop. I use a single CFL 150 watt (equiv) bulb and a light sensing switch. It keeps the drive in front of the shop lit all night long.
 
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HSURDDY

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Joined
Nov 13, 2007
Messages
131
Location
Alberta
.
station light1.jpg
I picked up a pair of these a couple of years ago and this is the one I have completed the restoration on and have erected in front of my shop. I use a single CFL 150 watt (equiv) bulb and a light sensing switch. It keeps the drive in front of the shop lit all night long.[/QUOTE]

Nice shop... the lights are very cool... are they old gas pump island lights?
 

Krokodil

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Joined
Apr 11, 2010
Messages
1,428
Location
South Africa
Very nice set-up you have there! Is it sandpaper stored in the paper holder next to the drill press? Good idea!
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
.
station light1.jpg
I picked up a pair of these a couple of years ago and this is the one I have completed the restoration on and have erected in front of my shop. I use a single CFL 150 watt (equiv) bulb and a light sensing switch. It keeps the drive in front of the shop lit all night long.

Nice shop... the lights are very cool... are they old gas pump island lights?[/QUOTE]

Yes, they are old gas station island lights from a station that had been converted to a tire repair shop.
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
From my perspective, the number one rule of garages/shops is no matter how big you build them, they will eventually be too small. We fill them up with tools and future projects and current projects under construction. So, eventually, we built a barn to store the lawn maintenance tools, tractor, trailer, outdoor tools, etc.
Barn.jpg
Because the barn is more visible from the steet than the shop, I chose to display some old signs on it.
Shop1.jpg
The shop was originally sided in vinyl and roofed with fibrglass shingles. A few years ago, I redid it to match the barn.
Shop 2.jpg
 

uniongoon

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Joined
Nov 18, 2008
Messages
106
Location
caesarea ontario
Well used shop, a little like mine. I am also a chronic do-it-yourselfer. I am so bad and stubborn, sometimes after time, tools and mistakes, things cost me more than hiring a pro, but, I get better trained and better equipped with every venture.
 
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Jeff Ivers

Well-known member
Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
Well used shop, a little like mine. I am also a chronic do-it-yourselfer. I am so bad and stubborn, sometimes after time, tools and mistakes, things cost me more than hiring a pro, but, I get better trained and better equipped with every venture.

Nice work space. What are the overhead chains for?
 

jimbob1

Active member
Joined
Sep 27, 2010
Messages
34
I did everything in my shop. all of the black cabinets were out of the trash at my work and I built the bench did the floor, painting, decor, etc.
 

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tomsatx

Active member
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Jun 24, 2009
Messages
41
Location
San Antonio, TX
No kidding! thats an amazing find that was going to the dumpster. My dad works for government buildings doing HVAC for a military base and sometines brings throw away finds such as home metal lockers that work great for storage and industrial fans and air compressors, but I would trade for tool chests any day! I now have him on the lookout for my garage hopefully by the end of the year.
 

vintagemxer

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Joined
Oct 19, 2011
Messages
2
I did everything in my shop. all of the black cabinets were out of the trash at my work and I built the bench did the floor, painting, decor, etc.

is that an autographed james stewart jersey, lets see some pics of your bikes too lol i am an avid motocrosser waiting to redo his garage and yours is very inspirational
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
Yeah, I've often thought of getting a hardware store job just for the perks! Most of my hardware store finds came from stores going out of business and friends alerting me to discards. Firends are the best!

I see I'm not the only one with cabinets for my hardware like that. The perks of working at a hardware store!
 
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Jeff Ivers

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Apr 9, 2010
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2,552
Location
Oklahoma
The latest changes to the shop are the insulation of two of the overhead doors. Thanks to those on this forum that steered me in the direction of the 3/4" foam board.
insulated SW door 45.jpg
insulated SE door 45.jpg
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
Well, I haven't posted on this thread for a while because I have been busy with other projects. Back on post 4, SweetD inquired about the some of the items on my wall. I had to make an additional one this past weekend, so thought I would post some closeups:

blade holder 1.jpg
These are the raw materials I started with.
blade holder 2.jpg
Once the board has been shaped, sanded, stained and varnished, I drilled a 1/2" hole, inserted the bolt from the back, traced the outline of the bolt head, then used a chisel to remove part of the material so the bolt head is recessed, almost flush, in the back of the board. The black push nut holds the bolt in place.
blade holder 3.jpg
I use a nyon washer over the push nut to protect the blades.
blade holder 4.jpg
Finished product. For you with a keen eye, the finished one is one I already had hanging on the wall as I made the new one with plywood instead of 1x12 pine and made it a bit larger.

You can see these hanging below my heater in the picture on post # 1.
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
I haven't been to a lot of garage sales, but every so often I stop by one, and once in a great while I find something for the shop.
charger stand 1.jpg
I picked this stand up for $10 and repainted it in blue. Originally it was old doctors' office gray. I was told it was used in either a doctors or dentists office.
charger stand 2.jpg
It works great to hold my battery charger and my diagnostic meter.
 
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Jeff Ivers

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Apr 9, 2010
Messages
2,552
Location
Oklahoma
For a long time, I used one of the kids old knockdown student desks in my shop office. Since it was falling apart, I decided it was time to replace it with something of my own design. I wanted something that would not catch dust, sized to the area I had and durable. This I what I built:
office desk.jpg
 
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Jeff Ivers

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Joined
Apr 9, 2010
Messages
2,552
Location
Oklahoma
One of the items I have put to use in my shop is an old stage light that someone threw out. I kept it in the attic for a long time until CFL bulbs came out, as I did not want to install it in the shop with multiple spotlights installed and the heat they generate.
stage light 1.JPG
This is the light lit up with CFL bulbs installed in the seven porcelain sockets. Note that I had to erect a pipe structure on the ceiling to attach the light to. If I desire, I can loosen the thumb screws and change the angle of the fixture. Normally, I just keep it pointing straight down, as I have it positioned over where an open hood will be when I am working on a car.
stage light 2.JPG
This photo shows the fixture with the lights off. I repaineted the interior of the fixture with RustOleum silver paint. The exterior was repainted with RustOleum metallic blue.
stage light 3.jpg
This is a better shot of the CFL bulbs.

Please excuse the dust on the exterior of the light. I realized after shooting these photos that was an area I have not cleaned recently.
 
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Jeff Ivers

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Apr 9, 2010
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2,552
Location
Oklahoma
I have this habit of keeping large sheets of cardboard to use to protect the floor when painting, as well as sheets of sheet metal, expanded metal and other materials I acquire for projects.
flat sheet rack.JPG
This is the cart I built to keep these materials on and allow me to roll it around out of the way when needed.
 
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