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DIY wheel dollies

BorisMD

Member
Joined
Jul 26, 2008
Messages
9
Location
Lake Elmo, MN
Hi all,

I was looking around at wheel dollies, and anything that looked reasonably priced looked like cheap you know what. So, I figured I'd make my own. I mostly wanted them to place a '59 Corvette that I am going to restore on, so that I could move it around more easily.

I started by locating casters that would work well. That seems to be the limiting factor. I found a fellow on ebay who sells all manner of casters, and emailed him. He cut me a deal on sixteen of them. They are very heavy duty yet have nice non-marring wheels. They have grease ******* on the axle and on the raceway.

I then decided to use 3/4" plywood for the platform. I cut pieces 12x18 inches, and glued two together with construction adhesive, and nailed them with my trim nailer.

After than, I drilled the holes, and attached the casters with hardware ordered from boltsonline.com. The quantity I needed for this made the online order more cost effective than buying them locally.

In retrospect, I wish I would have bolted them right after gluing the plywood together, as the bolts compressed the plywood much tighter than my spring clamps.

I also think that going with plywood slightly larger would work better -- perhaps 18x24. In addition, it may make sense to add a 2x2 on each end to keep the wheel centered.

The cost was around 170 for casters and 47 for hardware (with shipping on both).

Here are some photos:

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Eddie 70

Well-known member
Joined
Jul 23, 2005
Messages
49
Location
Kingston TN
That's pretty darn cool. I have wanted a set of those for years but like you I thought they are too much money. It is not too late to add something to keep the car from rolling off of the casters.

I have a 70 convertible that I have been working on for several years. These would have helped greatly when I needed some extra room working in a two car garage.
13983DSC00580-med.jpg
 

e-tek

Well-known member
Joined
Dec 19, 2007
Messages
10,690
Location
Saskatoon, SK
Both Vettes are cool.
The StingRay is beautiful!!!

The car dollies I buy are 49.95-a-pair on-sale. Not too expensive, esp. when good casters are 10bucks a piece.
 

Torque1st

MEMBER EMERITUS
Joined
Sep 14, 2008
Messages
5,668
Location
KC Metro, Kansas
The cheap Harbor Freight wheel dollies have worked for me. They do the job. You can get them pretty cheap with those 20% off coupons. The cast iron wheels don't develop flat spots like the plastic or rubber wheels do when they sit for a while.
 
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BorisMD

Member
Joined
Jul 26, 2008
Messages
9
Location
Lake Elmo, MN
I read too dang many reports where people said once they got their car on the cheap dollies, they had a heck of a time getting the car to move -- bad bearings, etc.

Also, I had just epoxied my new garage's floor, and the idea of scraping poorly made wheels across the finish rubbed me the wrong way (pun intended).

Boris
 
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mad57

Well-known member
Joined
Jan 30, 2009
Messages
1,698
i have a set of roll masters ... they work great for my 57 convert.. one hand i can move it.. bought a bunch of sets of h f casters with my wifes bug on them i can barely move it by my self let alone with a full size chevy on them.
 

Keep

Well-known member
Joined
Jan 1, 2009
Messages
1,398
Location
Oshawa, Ontario
Only thing I would add would be some wedges at the fronts to prevent the car from rolling off.

Other then that, pretty stout pieces.
 

Torque1st

MEMBER EMERITUS
Joined
Sep 14, 2008
Messages
5,668
Location
KC Metro, Kansas
The problems with getting the dollies to move with hard wheels usually is from dirty or uneven floors. :beer: Clean smooth floors == easy movement.
 
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BorisMD

Member
Joined
Jul 26, 2008
Messages
9
Location
Lake Elmo, MN
Oh yeah, any more pics of that engine dolly?

I can get some for you. Any particular angles you'd like?

Unfortunately, I don't yet have the doors on the garage (they are on order), and the local power company has not yet (despite 6 months of phone calls) installed electricity to the garage. So, I can't do any night shots right now. Also, we are experiencing our first blizzard right now, so I may not get out to take any shots for a day or two.

I will get some and post, though.

Regards,

Boris

PS -- I'm probably going to do the resto-mod thing, and the engine dolly and motor/****** will eventually be up for sale.
 
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