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Electrical Box Cold Air Leakage

John in OH

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Jun 2, 2007
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2,444
Location
SE Ohio & Eastern Virginia
Need to pick your brains regarding how best to insulate plastic electrical outlet boxes that are leaking cold air like crazy. The boxes are in 2x4 walls with fiberglass insulation batts that are adequate; however, these leaky boxes are quite a problem.

Foam sheets under the cover plates? Something to pack in the boxes? Just wondering what others have done to address this problem.
 
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3rdgen

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Jan 26, 2013
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London Ont
Here, some of the builders use spray foam in between vapour barrier and the box otherwise they make gaskets for behind the covers
 

Bert_

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Dec 24, 2016
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NW Iowa
I shot some expanding foam in all the holes in the boxes. I put foam sheeting under the sheetrock so I also expandafoamed the boxes to that. End result, no drafts.
 

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ambenz

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Dec 12, 2010
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NW Chicago Suburbs
Socket sealers!

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Crazyjake8493

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Sep 26, 2014
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Upstate NY
I shot some expanding foam in all the holes in the boxes. I put foam sheeting under the sheetrock so I also expandafoamed the boxes to that. End result, no drafts.

^^This is the best way. Those foam sealer things are basically worthless if the boxes aren't sealed anyway. I don't have foam behind my drywall, but I seal all the box penetrations with foam, then either a thin bead of foam or caulk around the box depending on how well the drywall was cut. No cold drafts at all.
 
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mobetta

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Feb 10, 2010
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370
Location
twin cities, mn
Kill the power first!

then caulk or small amounts of spray foam to seal the box penetrations. Foam can break apart as you wrestle the device back in. A decent sealant will be more resilient but either way you need to let it cure before stuffing them back in.
I'd use a good($4-5/tube) sealant that remains flexible (dynaflex 230 or similar)


It's pretty easy to seal up boxes with Tuck Tape before the wallboard goes up. Thats how i do it.
 

Firebrick43

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Joined
May 12, 2015
Messages
14,223
Location
West central Indiana
Need to pick your brains regarding how best to insulate plastic electrical outlet boxes that are leaking cold air like crazy. The boxes are in 2x4 walls with fiberglass insulation batts that are adequate; however, these leaky boxes are quite a problem.

If you have air leaking in the outlets, the insulation and air sealing in the wall assembly was not adequate.
 

Vtor

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Joined
Dec 2, 2019
Messages
96
Location
Left Side of the Moon
Newer foam cans have really skinny straw that can you wiggle between box and drywall, quick shot into 4 corners should help seal nicely.

If drywall to box gasp are big.. carefully foam or caulk those too.
 

machsnell

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Joined
Jun 12, 2010
Messages
942
Location
Northern Virginia
I have used foam because its easy but after curiously doing a flammability test on spray foam (can type) i stopped and have been using caulk. That stuff went up quick. Even the orange "fireblock" it went up just as fast as the reg type. I guess more for blocking air.

Ironically I never have tested caulk but I assume its not as flammable.



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