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Electrolysis Tank / Craftsman Toolbox Step Build

dcarden

Well-known member
Joined
Oct 28, 2013
Messages
57
As some of you may remember, when I added a second middle drawer to my toolbox is was to high for me to see in the top of the box. Patience paid off when I ran across the this Matco step on Ebay. I decided to build an Electrolysis Tank based on the instructions I found on this forum. This is a pic heavy thread.

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The step originally had 2 4"x11" non skid tape on the top

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I picked up a heavy duty storage container at Lowes as well as 1" conduit ground brackets, rebar, 8 gauge wire, and a few odd and ends.

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I used a tablespoon of washing soda per gallon and my battery charger kept kicking off, I switched it to 6 volts and still had the same problem. I dipped out 4 gallons of the solution and replaced it with just water. Still after about 5 minutes the battery charger started kicking off again. I started removing rebar rods (the conduit brackets made that easy) until the charger would keep running.

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Starting to bubble

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After about 2 hours

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3 Hours so far

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24 Hours and hitting it with the 3M scotch pad

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I ran over the whole piece with brass wire wheel, filled the rust pits with body filler, sanded, primed, wet block sanded, primed, and wet block sanded.

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I painted it semi-gloss black, ordered rubber angle feet on ebay as well as a craftsman emblem. I also had two pieces of polished aluminum 1/16 diamond plate cut to 4"x11" to replace the non skid tape.

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Thanks to everyone for such an informative site!!!
 
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north

Well-known member
Joined
Oct 16, 2009
Messages
1,502
Location
Norway
That's a really nice fake Craftsman. :thumbup: Good job, thanks for the pics.
 

Bill Ramsey

Well-known member
Joined
Dec 28, 2011
Messages
579
Location
Tulsa
Beautiful attention to detail! A perfect match to the black Craftsmans in one of your other posts...I assume that's what this step is for.

Swapping out the Matco badge for a Craftsman badge - and my family calls me OCD. :D
 
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