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Electroplating a vise?

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whateg01

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Mar 13, 2006
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doo dah, kansas, usa
A galvanized coated requires appropriately cleaning the item,
Then dipping the item in a molten bath of zinc.
While you might be able to do this in a home shop, it would be way easier finding a commercial galvanizer who runs small object thru on occasion.
While the hot dipped zinc provides a protective coating, zinc is known for “galling”, (ie. Becoming “sticky” sort of like trying to cut a cheesecake with a knife.)
The galling issue would make a galvanized coating crappy for the vise slide and opening were the vise slide travels, requiring those areas to be coated to prevent galvanizing in the galvanizing bath, or special lubricants if galvanized, to prevent galling, and these lubricants would likely attract abrasive particles to cause wear on the vise slide.
Also, cast iron is actually a decent vise material for wear areas, since cast iron has graphite and carbide elements within the iron that reduce wear. ( this is the reason cast iron was used for machining equipment.)
OP might be confusing hot dipped galvanized parts with zinc plating. The latter shouldn't cause any issues.
 
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F-22

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Jan 23, 2022
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1,830
OP might be confusing hot dipped galvanized parts with zinc plating. The latter shouldn't cause any issues.
Hot dip plating would be very durable and I think it actually wouldn't cost much. Wouldn't look particularly nice though (not sure, maybe the really rough finish of a casting might not look too bad either... hot dip zinc coating isn't nice on smooth surfaces).
 
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