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Epoxy-coat floor done

5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
Well I was finally able to get the floor complete. Overall I am very happy with the results:thumbup:

My wife and I just bought this home, and the past owner did not know if the garage floor (small 2 car, about 450 sq ft.) was sealed or not.


He had a collector vet on the left side, and all the outdoor equipment on the right hand side of the garage. The slab is only 5 years old, but there were obvious chemical, gas stains on the floor, but I figured the acid etching would take most out. After doing a small area, and realizing the etching wasn't going to create a good profile (it foamed like all h*ll, but I could tell it wasn't open/bare concrete) so now I had to decide what to grind it with. With the help of the internet, mainly this site, I decided on using a 4 1/2" grinder to do the prep work.

Here's what I began with (painted ceiling/walls a week ago with a sprayer, floor had lots of overspray):
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After grinding, which really didn't take to long with a 4 1/2" grinder. I knew it wouldn't be easy, took 2 -2.5hrs per square (9.5'x9.5') to get it profiled smooth and all sealant gone.
2923712530049154296MLnHsz

2702735760049154296zqlRJB


And with the epoxy-coat applied:beer:
2675651100049154296VUKNwk

2648158350049154296fZWBqO

2308484390049154296mJTgnJ

2091092720049154296ymxZnT

2431254140049154296qmSzvv


Overall, after 2 days of drying, I am very happy with this project. The weather was around 65* w/ 60% humidity. At night it had been getting down to around 45-55*, and it only had one day to dry at 60*+. Today it has been mid 50*, and it is fully cured.

The only issues (which are minimal in my eyes, but could be prevented againsts) is bubbles and thin application in a few places around the edge, where I should have brushed more in when doing the edges.

The footer blocks and wood will be painted and it should come together nicely. I highly recommend epoxy-coat at this point. Good price, good instructions, and great customer service. Time will tell on the overall product performance and I will keep you all updated as it progesses.

Best of luck on you floor projects:rocker:
 
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victor07

Active member
Joined
Jun 20, 2008
Messages
28
Nice job,

I did mine with Epoxy Coat about 3 Months ago. Still shines as if I just put it on.

Take care,
:beer:
 

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5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
Nice job,

I did mine with Epoxy Coat about 3 Months ago. Still shines as if I just put it on.

Take care,
:beer:

Looking good Victor!

It's been 3 days since application and it's dry, but I am going to wait until next weekend before we park on it.
 

roger55

Well-known member
Joined
Mar 19, 2006
Messages
595
Location
Fort Collins, CO
The only issues (which are minimal in my eyes, but could be prevented againsts) is bubbles and thin application in a few places around the edge, where I should have brushed more in when doing the edges.

What would you have done different to prevent the bubbles?
 
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5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
What would you have done different to prevent the bubbles?

Epoxy-coat recommends using a leaf blower after it has setup for about 10 mins. They claim it breaks the surface tension. I am color blind, and we applied this in the evening so the slab was up to temp., and I didn't pay close attention to see if I could see any (which would have been difficult).

I did not use spiked shoes, and didn't think I would have needed to until now. If I would have had shoes, I would have been able to see the thin areas but also the bubbles forming. If you are extremely ****, then the bubbles will bug you. I am only 90% OCD and I can look past them,lol! The flakes really help breakup the color and draw you eye away from any imperfects. I used almost the whole bag of alum oxide and it too helps break up the floor as it appears to have small granuals on the surface.

I would have not used the alum oxide if it would have been a wood workshop or any kind of hobby shop, but since this is going to see both vehicles on it everday, in and out all year long, I didn't feel like hearing my wife b*tch at me in the ER room when she slips:bitchslap
 

Fuller

Well-known member
Joined
Feb 10, 2008
Messages
87
Location
St Pete FL
Nice job.

I prepped my first job with a 7" grinder. Never again. The next job I bought a $9,000 HTC machine and it was worth every penny.
 
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5

5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
Almost a month and it's still holding up great.

I've dropped plenty of tools and wood on it, with the worst being a hammer off the top of my 8' ladder. It didn't even leave a mark!

2 oil changes have been done, and rolling/dragging the 3ton jack has done nothing to it. During the last oil change, the catch pan was a little off and I ended up with around a qrt. of oil on the floor. I left it until the job was done to see if it would yellow, and after around 25mins on the floor (filter change and refill complete) I finally got around to cleaning it up. Initial wipe-up went great, but I noticed a small yellowish haze was left, so after a quick spray down with the hose and diluted simple green, she's back to shining!
 

Jaguar Fan

Well-known member
Joined
Mar 13, 2008
Messages
5,507
Location
Park City for Ski Season; Las Vegas for Poker Seas
... With the help of the internet, mainly this site, I decided on using a 4 1/2" grinder to do the prep work.

Great job! I'm amazed at the good job (from the pics) you achieved with just a 4 1/2 " grinder. Did you end up gouging the concrete anywhere? was it hard to get a nice flat surface? Did the grinder introduce low spots?

It looks really cool!
 
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5

5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
Great job! I'm amazed at the good job (from the pics) you achieved with just a 4 1/2 " grinder. Did you end up gouging the concrete anywhere? was it hard to get a nice flat surface? Did the grinder introduce low spots?

It looks really cool!

Jag, it was a delicate process, which is why I wanted to be on my hands and knees so I could keep an eye on the profile. I will not lie, while using my left hand only, I had less control of it and I would catch a corner here and there of the grinder wheel. This would in turn cause a ratchet etch in the concrete that looked like a 1/2 moon. I would then just run over this lightly until it was barely noticable. The epoxy is thick enough and settles evenly so you can not see any imperfections unless they're decently deep.
 
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