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Epoxy-Coat install complete

Joined
Oct 6, 2008
Messages
16
Location
Cypress, Texas
Just wrapped up the Epoxy-Coat floor coating installation on my new garage. The building is 24X36, slab was poured in September (just a few days after Ike hit Houston!). I had parked my old cars ('71 Javelin and '74 Corvette) inside for the last couple of months, with a couple drips that missed the drip pans but no serious stains.
I moved everything out about three weeks ago and cleaned/etched the floor with muriatic acid, a stiff brush, and a pressure washer. Then I ordered the Epoxy-Coat kit in beige (standard color for them) to match the exterior of my building. I went out of town for a couple weeks, and I was worried the floor wasn't clean enough, so I cleaned it again on Monday with the stuff that came in the kit, following their directions.
This morning it was rainy but a front blew in and the temps were in the low '70s and humidity was relatively low this afternoon. I took the afternoon off to get the floor done, so it can sit for a few days before I move in.
All I can say is this was pretty easy, the directions were straight forward, it looks great so far (still wet) and I look forward to enjoying this floor for years to come. I like that Epoxy-Coat is a single coat, and I've read enough on this forum to think that EC is as good, if not better, than the comparable products out there, especially for the price and ease of installation.
One thing that I'd do different, in hindsight, is that I'd have primed the short vertical sections around the perimeter, either with a pre-coat of EC, or possibly with Kilz, as the color is a little lighter on the rough vertical parts. Not too worried about it, though, as this garage will be for working and not for show.
A few other comments...I bought spike shoes (1/2 off) today, but wound up not needing them, since I didn't do flakes, and I planned the order that I coated each "quadrant" of the garage so I could back-roll without stepping on any other wet sections. There are a few bugs, but I figure I'll clean them up after it hardens.
The EC material is great, but their supplies are not ideal in my opinion. I bought an 18" squeegee, theirs just looked to small and weak. Their roller shed immediately upon use, I recommend either springing for a higher quality one or somehow combing or otherwise cleaning their roller before use. Their mixer is great, the measuring stick makes it easy, and although I needed two kits for my large area I used one 6-gellon bucket for all the mixing, one roller for all the rolling, and one brush to cut in the edges.
A recommendation...use the squeegee to distribute the product as fully as possible before you start rolling, it seems to make for a more consistent thickness without as much rolling. You can hear and feel when the roller is a bit dry, and you'll have to move some material around to get it right when that happens.
Once I got setup and figured it all out it took me about 3 hours to actually apply and roll out the coating, which I did in 8 sections.
I'll post some more pictures when it has cured/hardened.
Thanks to the GJ Forums, as this is where I did all my research!
Later
Jeff
 

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SCDAVE

New member
Joined
Feb 18, 2009
Messages
2
I looked a Baher 2 part today but it seems to be dull after it trys. I want the shine...did yours cure to a shine?
Where did you purchase your EC?
 
OP
J
Joined
Oct 6, 2008
Messages
16
Location
Cypress, Texas
SCDave,
I haven't looked at it again since I closed the door last night, but it will be cured enough to walk on around noon today. The pictures that I have seen of cured EpoxyCoat are shiny, almost as much as when wet. I'll try to remember to post some pics after it's cured up a little.
I bought it online, epoxy-coat.com. They were pretty helpful in answering all my questions, as well.
Jeff
 
OP
J
Joined
Oct 6, 2008
Messages
16
Location
Cypress, Texas
Here's a quick picture from last night. You can see that the floor is still very shiny, but it is not nearly as slick as I thought it would be, even when wet, which is good.
I have put a few light scratches in it while moving in the cabinets and stuff. It doesn't seem to scratch the epoxy itself, it just removes the shinyness. Most of the marks I've made on the floor so far cleaned off with a little water and a rag. I haven't tried to mop it or really clean it, still moving in so there's no point trying to keep it clean yet. It has been easy to sweep and squeegee, though.
Overall I'm very happy with the install. I missed a couple spots with the degreaser so I'm going to order the touch up kit and repair some small spots.
 

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5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
Here's a quick picture from last night. You can see that the floor is still very shiny, but it is not nearly as slick as I thought it would be, even when wet, which is good.
I have put a few light scratches in it while moving in the cabinets and stuff. It doesn't seem to scratch the epoxy itself, it just removes the shinyness. Most of the marks I've made on the floor so far cleaned off with a little water and a rag. I haven't tried to mop it or really clean it, still moving in so there's no point trying to keep it clean yet. It has been easy to sweep and squeegee, though.
Overall I'm very happy with the install. I missed a couple spots with the degreaser so I'm going to order the touch up kit and repair some small spots.

Looks good man:beer:

Did you use any alum oxide? It's definitely one thing I would not use on my next install, would just have to be careful when it's wet.
 
OP
J
Joined
Oct 6, 2008
Messages
16
Location
Cypress, Texas
Did you use any alum oxide? It's definitely one thing I would not use on my next install, would just have to be careful when it's wet.


No aluminum oxide used. After reading that it only lasted about 5 years anyway I decided to take my chances. The coating isn't that slippery after all, and I have recycled tire rubber mats at the man-doors just in case it's raining when I walk in.

Jeff
 

SCDAVE

New member
Joined
Feb 18, 2009
Messages
2
ya looks Geat! That shine is what I'm looking for. I have a 3 car garage and debating between 1.5 kits or 2 kits like you did. I don't know my sq footage yet. Did you have any left over? were you able to evenly adjust how uniformarly the 8 sections came out?
 
OP
J
Joined
Oct 6, 2008
Messages
16
Location
Cypress, Texas
ya looks Geat! That shine is what I'm looking for. I have a 3 car garage and debating between 1.5 kits or 2 kits like you did. I don't know my sq footage yet. Did you have any left over? were you able to evenly adjust how uniformarly the 8 sections came out?

I'd say go for the two full kits, it's not that much more $$$. I got good coverage with my two kits, but the last section I was a little short on part B (my fault in measuring) and it took a little longer to harden. There was none left over. My opinion is that it's better to go on a little thick and/or have a little left over than to be short at the end. You can double check with EpoxyCoat themselves, but the documentation says you can go up to 500 mils (1/2", right?) with no problem, so going a little thick is A-OK.
 

5Cent

Well-known member
Joined
Sep 11, 2008
Messages
113
Location
North Central, OH
ya looks Geat! That shine is what I'm looking for. I have a 3 car garage and debating between 1.5 kits or 2 kits like you did. I don't know my sq footage yet. Did you have any left over? were you able to evenly adjust how uniformarly the 8 sections came out?

I agree with Jeff, get the two kits. I only did a two car garage (19x19) from the insides of the block footer and I wish I would have had a tad bit more.

This was my first install, it went well, it's a great product and has held up great so far:thumbup:

Don't be afraid of the drying time. I would rush cutting in the edges and I didn not get the thickness around the edges that I would have liked. It is still covered and looks fine, but it is not the same as the rest of the floor.
 
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