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Epoxy selection help

jeepermat

Active member
Joined
Jan 18, 2016
Messages
25
Hi, long time lurker, first time poster here.
I recently completed putting up a 2400sqft steel building to use as a shop.
Every step of construction turned into a nightmare with the contractors I hired, I ended up putting the building up myself after firing the contractor that I had hired.
The guys that did my concrete work really screwed me though, for various reasons they had to blanket the concrete before it setup, which left a very nasty tarp like texture all over it. I quickly found out what sort of contractor I hired when he failed to even show up the next day to inspect the damage.
Rather than pay him for the labor I bought a concrete grinder and went to town cutting the nasty texture off.


Here is what my pad looked like when I uncovered it...
IMG_1367.jpg

After getting the building up I spent nearly a week grinding on the pad to get rid of that texture.

For the most part the pad looks ok, however there are several spots in the pad that need a bit more attention, I am looking for some advice on products to use here.
Here is an example of one of the problem areas, this is where the blanket had folded over onto itself, the depth is maybe ~1/4" deep.
IMG_1507.jpg


Here is where it gets really bad, I am honestly a bit embarrassed to show this. This is where they laid a timber onto the blanket to keep it from blowing, the timber sank into the wet concrete. There are a few places like this where they also walked on it. The depth is ~1". These areas are my largest concern, as this is right in front of my door where my highest traffic will be.
IMG_1510.jpg

IMG_1509.jpg



I am looking for some options to repair these areas. So far I have come up with filling with an epoxy mortar type product such as Devcon deep pour grout, or mixing silica sand into epoxy and filling with that.

Once I get these areas into shape then my plan is to coat the entire floor with epoxy, which leads me to my next question, what does everyone recommend? I have sorted through the sticky and am left without a real conclusion on what a decent product is. I have reached out to many of the epoxy companies listed in the Sticky and have found many of them to be less than helpful or rude about their product.
 
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wagspe208

Well-known member
Joined
Apr 29, 2011
Messages
94
Last edited:

mmavet

Well-known member
Joined
Jan 9, 2016
Messages
130
Location
IOWA USA
After years in the concrete business, you just saved that contractor a lot of money and work by firing him. Why would he order the concrete if he wasn't going to finish it after it stopped raining? Have him tear it out and replace it, don't run him off the job.
On second thought, get him to tear it out, then run him off the job. Then get another concrete contractor that knows what he's doing and takes pride in his work to come in and pour a floor that is right and you are happy with.
That drain has portland washed down it, probably plugged in the trap so you need to get that redone. I can see low spots around the drain that are going to hold water instead of go down the drain like it is intended to do. He has bull float ridges that didn't even get machined out.
You could go on and on about the floor, but it needs to come out at that contractors expense, not yours. He's 100% responsible to get that mess off your property. Sorry to sound so negative, but you'll never be happy with that floor.
 

Armorpoxy

Well-known member
Joined
Aug 18, 2013
Messages
3,735
Location
NJ
Use of our 100% solids epoxy with sand in it to make a slurry pulled a cross the floor with a flat squeegee will help greatly to fill all of this damage. You may have to repeat the process depending on what you want. Then coat over it with something like our ARMORCLAD 100% solids System and you should have a great looking garage.

For more money a full broadcast fleck floor or for even more a double broadcast Quartz floor will also mask a lot of damage.
 
OP
J

jeepermat

Active member
Joined
Jan 18, 2016
Messages
25
I dont think run off is quite the right wording for my situation. He simply never came back, and chose to not answer my messages, phone calls, or get in contact with me in any way.
I didnt pay him for all of his labor, he knows he screwed up, and knows what it would have taken to fix it. The guy is a bum, and I now know that. He was recommended by someone who I do not know, I stopped by because I saw a garage being poured and just inquired if he was interested in doing a pour for me. The homeowner was happy with him as well.

Ive been in this situation with contractors before, unfortunately there are no laws against doing crappy work, or violating a contract. I could sue him, but for what? I didnt pay him...

After years in the concrete business, you just saved that contractor a lot of money and work by firing him. Why would he order the concrete if he wasn't going to finish it after it stopped raining? Have him tear it out and replace it, don't run him off the job.
On second thought, get him to tear it out, then run him off the job. Then get another concrete contractor that knows what he's doing and takes pride in his work to come in and pour a floor that is right and you are happy with.
That drain has portland washed down it, probably plugged in the trap so you need to get that redone. I can see low spots around the drain that are going to hold water instead of go down the drain like it is intended to do. He has bull float ridges that didn't even get machined out.
You could go on and on about the floor, but it needs to come out at that contractors expense, not yours. He's 100% responsible to get that mess off your property. Sorry to sound so negative, but you'll never be happy with that floor.
 
OP
J

jeepermat

Active member
Joined
Jan 18, 2016
Messages
25
Use of our 100% solids epoxy with sand in it to make a slurry pulled a cross the floor with a flat squeegee will help greatly to fill all of this damage. You may have to repeat the process depending on what you want. Then coat over it with something like our ARMORCLAD 100% solids System and you should have a great looking garage.

For more money a full broadcast fleck floor or for even more a double broadcast Quartz floor will also mask a lot of damage.

How much sand do you mix in? 1:1 by volume? Or just until a slurry is achieved?
Would you lay down a primer coat first? Or mix the sand into the primer?
 
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