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Exhaust spring tool

Outlander

Well-known member
Joined
Jul 30, 2010
Messages
5,154
Location
Quebec, Canada
Greetings,

My ATV is due for a muffler change. Had a quick look and realised that an office guy trying to grab the springs with pliers was an accident waiting to happen. Once the plastics are off, I should have decent access, but, I was wondering what you guys use (besides pliers) to get the springs on and off safely.

This looked like the right approach - homemade tools
http://whatsintheshop.blogspot.ca/2012/02/exhaust-spring-tool.html

In particular, the modified screwdriver which allows for pushing or pulling.

Yes, I know the spring puller tools are $10 or less online. However, I was not sure whether being able to push was a desired feature or not.

This thread took longer to write that making the tool and replacing the springs :lol:

Cheers :beer:
 
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1foxracing

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Joined
May 14, 2014
Messages
1,086
Location
Tuscarawas Co, Ohio
$5 at Harbor Freight before coupon. They advertise it as a headlight and brake spring tool but I have been using them for exhaust springs for over 12 years and haven't broken 1 yet.
image_8312.jpg


http://www.harborfreight.com/spring-hook-95757.html
 

hackwelder

Well-known member
Joined
Jul 12, 2014
Messages
224
A bunch of pennies or dimes (depending on the spring) between the coils might work...works great to safely and easily remove or install MC kickstand springs.

IHxqC.jpg
 
Last edited:

hackwelder

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Jul 12, 2014
Messages
224
That is F*-ing ingenious! :rocker:

True, but I can't take any credit for the ingenuity, first saw that trick at advrider awhile back...
Anyway, it does work really well, otherwise dealing with kickstand springs can be very difficult
 
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Zedexseven

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Joined
Nov 2, 2013
Messages
236
In a pinch you can use a strong piece of electrical wire, it's flexible enough to go around obstacles and gives you something to pull with, I use this method a lot when a spring puller won't fit.
 

bob15

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Joined
Dec 8, 2011
Messages
6,863
Location
Northeasten, CT
I know they are pliers, but these seem to work the best for replacing exhaust springs:

612aep.jpg


This tip really work well in holding the spring wire:

img_11


A Leatherman will also work in a pinch or on the side of a trail.
 

scooternut

Well-known member
Joined
Jul 31, 2013
Messages
684
Location
Pittsburgh, PA
I used to use vise grips. I now use the tool exactly like the HF one, except I probably paid twice as much. It works great, but no push feature. Id vote HF for just a few bucks with a coupon
 
OP
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Outlander

Well-known member
Joined
Jul 30, 2010
Messages
5,154
Location
Quebec, Canada
I had some quiet time in the garage today so I had a look at what was required to change the muffler. First, impossible to do the exhaust springs without removing plastics. The springs are just visible enough to lure you in.

I fabbed up a hook, and ground an old screwdriver. The hook worked fine, the springs are easy to access once the left side plastics are removed.

Photo on white background would have bee better :lol_hitti
 

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