brianh
Well-known member
The maker of the best carving bar I have ever used stopped manufacturing them. It was called the Sioux warrior carving bar, so I decided to try to make my own most carving bars just have a welded layer of stellite around the tip I would get a year or less out of one before it was wore out.
Stellite tip bars also wear the chain straps reducing chain life had more than one snap from wear
I have two of the Warrior bars one is 5 years old the other 2 I wanted another for the saw I keep at my other shop.
My material for the bar was 2 Inch Wide x 3/16 Inch Thick, Tool Steel Air Hardening Flat Stock I bought a 36” piece at MSC direct.
https://www.mscdirect.com/product/details/03718053
The blank was cut with a cutoff wheel in a die grinder then smoothed to shape with a belt sander I have a 6 x 48 floor model. A plasma cutter would do a great job I bet.
The mounting slot was done on the milling machine
The chain guide slot was ground with a thin cutoff wheel in a router table multiple light passes were needed.
I heat treated it at 1800 degrees for 35 minutes in the improvised woodstove insulator pipe forge, it worked really well I am going to fix it up to be a more permanent tool.
Let it air quench Then tempered for an hour at 400
I have been using mine for over a month with no wear just like the warrior bar, I would have preferred just to have bought one for the time and effort to make it.
It was a good learning experience. And its working
Stellite tip bars also wear the chain straps reducing chain life had more than one snap from wear
I have two of the Warrior bars one is 5 years old the other 2 I wanted another for the saw I keep at my other shop.
My material for the bar was 2 Inch Wide x 3/16 Inch Thick, Tool Steel Air Hardening Flat Stock I bought a 36” piece at MSC direct.
https://www.mscdirect.com/product/details/03718053
The blank was cut with a cutoff wheel in a die grinder then smoothed to shape with a belt sander I have a 6 x 48 floor model. A plasma cutter would do a great job I bet.
The mounting slot was done on the milling machine
The chain guide slot was ground with a thin cutoff wheel in a router table multiple light passes were needed.
I heat treated it at 1800 degrees for 35 minutes in the improvised woodstove insulator pipe forge, it worked really well I am going to fix it up to be a more permanent tool.
Let it air quench Then tempered for an hour at 400
I have been using mine for over a month with no wear just like the warrior bar, I would have preferred just to have bought one for the time and effort to make it.
It was a good learning experience. And its working