The shed build is underway. Apologies in advance for the lack of pictures, I intended to document the process better, but in the midst of everything, it slipped my mind.
While I wanted to have at least a couple of walls framed before calling it quits for the weekend, I only have the base completed. I’m learning to give myself grace – instead of focusing on what I didn’t get done, I need to appreciate what I did accomplish, and I am very happy with my progress so far. The base is sturdy, square, flat, and level. I also have all the lumber on-site to frame out the walls and can start picking away at them this week. If anything, I am only a half-day behind the schedule I set for myself, which is pretty good considering I’ve never built a shed before.
Speaking of never having built a shed before… do not follow the methods outlined below without doing your own research. There are things that I am likely doing wrong, both accidentally, and as a calculated risk. I am sharing the details for the sake of discussion and will point out these potential issues as I go through the build (if I remember to). Please keep in mind that this is a shed for holding yard tools and bicycles, not a workshop or a house.
Because this is a non-permitted shed, I can’t use permanent foundation methods. Even pouring a concrete slab (which I would have preferred to do) and building on top of it is a bit of a gray area. Because I don’t know all my neighbors yet, I’m following the ordinance to the letter to avoid any potential hassles. What is kind of funny is that I met one of my backyard neighbors for the first time while I was working on the shed. His only comment was along the lines of “This is America! Build a shed that covers your whole back yard for all I care!” I think we’ll get along just fine. Anyway, back to the build…
The shed is supported by 12 of these “CAMO Blocks”.
www.camofasteners.com
Using some online calculators, I figured out that my shed should weigh somewhere in the ballpark of 5500lbs once completed. Each block can support 1800lbs. While I technically should have used more than 12 blocks based on the manufacturer's recommendations, I believe I will be okay with having 21,600lbs of support under the shed, even once we fill it up with our stuff.
The joists are tied to the CAMO Blocks using 6x6 posts. The posts are sandwiched between floor joists on each side, with each side getting two LedgerLOK structural screws. Using four screws into each post is absolutely overkill considering each screw has a 1235lb shear rating, but they were sold in packs of 25. Two didn’t seem like enough, three probably would have been fine. There were only a half-dozen or so screws in the bin at the store to buy them individually to get to the 36 I needed. Since I was committed to buying 50 screws, I figured I might as well use them.
The floor joists are AC2 ground contact rated 2x6’s spaced 12” on center (or closer). Although not really needed given the relatively short 8’ span, I also added blocking down the middle between the joists. The new Makita framing nailer was an absolute joy to use. I framed the entire base and only used 1 out of 4 bars on a 3AH battery pack… pretty impressive. Joist hangers were also installed throughout. I also treated myself to a new tool for this task – an Estwing 22oz framing hammer. The long handle Estwing 25oz hammer my brother gave me when he upgraded to a Stiletto would have been a bit unwieldy for this task. To be honest, installing the joist hangers was the task I was least enthusiastic about, but ended up being pretty cathartic. I may or may not have been channeling my inner Mr. Miyagi and seeing how few hits it would take to sink each nail.
Before I installed the decking, I also installed six mobile home earth anchors and tied them to the deck structure. The last thing I want is for another derecho to roll through and blow my shed into my house. For the decking, I used water resistant ¾” tongue and groove plywood subfloor. I didn’t think using AC2 plywood for this application was needed, but having a little spill protection built into the floor should help with longevity. Screws spaced every 8” throughout, along with the joist spacing and blocking, resulted in a very solid floor with no bounce (even when Smasher tested it by doing some slam dancing moves).
The only real ‘oopsie’ throughout this phase of the project occurred when I was trimming the decking to length and hit the edge of a screw head. It was one of my ‘hold the sheet in place screws’ when I was getting everything situated, so it was in an odd spot and I only noticed it as it was breaking a handful of teeth off my saw blade. I was able to finish the cut (after removing the screw) without issue.
To round out the weekend, I made another trip to Menards to get the material for framing the walls. Everything is staged neatly in the backyard and ready for me to start building. Smasher was my shadow throughout the weekend, helping me wherever he could by handing me tools and hardware, picking up lumber scraps, and helping me stack the lumber in the backyard. Could I have moved a little faster had he not been by my side? Maybe. But in true Smasher fashion, he made the work enjoyable with all our discussions and jokes throughout the weekend. I wouldn’t trade that for anything.
The forecast is calling for a chance of rain each day this week, so we’ll see how far I can get during the evenings. Either way, on to walls!