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Finally found a use for my Orthopedic Cast Cutter

tool_scrounge

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Joined
Jul 20, 2010
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4,229
Location
Southern California
Years ago I found an orthopedic cast cutter for sale at an estate sale.

Mrs. Tool_Scrounge inquired "Why do you need that?"

My answer: "Because I do not have one yet"

Public service announcement: The correct answer is never "Because I do not have a FOURTH one yet". Trust me on this one.

What is an orthopedic cast cutter? It is a rotary oscillating tool with a round saw blade on the end. As expected they are really well constructed.

Recently I was asked by Mrs. Tool_Scrounge to help remove large citrus trees from their pots to be replanted. It turns out the cast cutter is awesome for cutting thru plastic pots in a controlled way. Since is it oscillating not rotating it does not run away from you. Made quick work of the project.
 

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Michigan Mike

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Sep 12, 2012
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449
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Kalamazoo Mi.
I live in Kalamazoo where that was probably made by Stryker. Those were one of the unobtainium tools In a carpenters box. You had to be friends with doctor or know somebody at Stryker. They were highly prized for repair work on wood lap siding. Im sure they had many other uses also but when somebody got one of them out of there toolbox it was always cause for admiration and comment.
 

htmdude57

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Apr 28, 2014
Messages
175
Location
Hudson Valley, New York
I used to work on those things when I was in the medical equipment repair field. They made the same shaped cast cutter up until about 8-9 years ago when the did a total redesign. But Stryker wasn't willing to sell parts. I first called them to try to buy a switch, and they're response was "We don't sell parts- you know, for LIABILITY reasons". WTF? I know how to install a f-ing switch. So I had to buy one somewhere else. Probably $3.

Oh, but if they did sell a switch, they would probably want $100 for it! They had a different product that had an o-ring on it. I called them up to buy a bunch of o-rings. They said, no, we don't sell them! So, what, I have to buy the whole thing when the o-ring needs to be replaced? Yes. It costs $400. So naturally, I sourced o-rings somewhere else, probably a penny apiece.

There are accessories you can get for the cast cutter (but not from Stryker). Such as a safety shield. And a vacuum shield for hooking upi to a vacuum cleaner and sucking away the dust.

The thing I most disliked about the cast cutter was how loud it was when in use. In one doctor's office they had 2 pairs of ear protection muffs, one for the user and one for the patient!
 

htmdude57

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Apr 28, 2014
Messages
175
Location
Hudson Valley, New York
Just for your info, there were 2 types of blades we could buy, standard steel ones, or a longer lasting one, called "Nichrome" ? I think. IDK if that is the correct name?
Also, there were 2 different hole shapes to attach the round blade to the shaft. A hex shaped hole, or a round hole that fit on a shaft the had a crosspin in it. The cross pin blade could be mounted in 4 different positions, when one area got dulled. The hex shaped hole blade could be repositioned to 6 different ways. There are even some blades that can be bought which have a hole that will work on both shafts!

The later redesign of the saw used a blade that is more like "football" shaped, and but only has 1 cutting edge. Not interchangable with the old design.
 
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pbon

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Joined
May 14, 2017
Messages
3,498
I have cut casts off my wife’s foot (foot to shin just below knee) 3 times with an oscillating multi tool. I did not want to do it but she was in a lot of pain because the cast did it fit right and it was night so there was no easy access to the doctor. Ideally put a thin strip of metal inside the cast under the cut line but sometimes it is not possible.
 

littlebean

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Joined
Mar 7, 2018
Messages
791
I have cut casts off my wife’s foot (foot to shin just below knee) 3 times with an oscillating multi tool. I did not want to do it but she was in a lot of pain because the cast did it fit right and it was night so there was no easy access to the doctor. Ideally put a thin strip of metal inside the cast under the cut line but sometimes it is not possible.
you could hold the blade whilst it was running on the one i used, only cut solid items (fibreglass/carbon/plastic) but not soft ones like skin
 

mogandave

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Nov 4, 2021
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Location
Bangkok
you could hold the blade whilst it was running on the one i used, only cut solid items (fibreglass/carbon/plastic) but not soft ones like skin

It has been my experience that they can and do occasionally cut skin, particularly skin that is close to the bone and scarred skin.
 

Old Man Roger

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Joined
Apr 6, 2017
Messages
18,214
Location
Palm Coast Florida
Years ago I found an orthopedic cast cutter for sale at an estate sale.

Mrs. Tool_Scrounge inquired "Why do you need that?"

My answer: "Because I do not have one yet"

Public service announcement: The correct answer is never "Because I do not have a FOURTH one yet". Trust me on this one.

What is an orthopedic cast cutter? It is a rotary oscillating tool with a round saw blade on the end. As expected they are really well constructed.

Recently I was asked by Mrs. Tool_Scrounge to help remove large citrus trees from their pots to be replanted. It turns out the cast cutter is awesome for cutting thru plastic pots in a controlled way. Since is it oscillating not rotating it does not run away from you. Made quick work of the project.
The important question here is, did you use this as a teaching moment for the wife? Of course that would be you reminding her that she should never question why you are buying any tool..lol
 

Snip's

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Joined
Apr 29, 2017
Messages
1,881
Location
Ohio
Interesting... It runs on 115-120 AC/DC and 0-60 cycles...

I'm assuming the round case isn't holding a rotating motor assembly??
Seems like a 115-120 DC supply would be a strange source...
 

mogandave

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Joined
Nov 4, 2021
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3,052
Location
Bangkok
Interesting... It runs on 115-120 AC/DC and 0-60 cycles...

I'm assuming the round case isn't holding a rotating motor assembly??
Seems like a 115-120 DC supply would be a strange source...
Generator power?

Didn't/can't you buy grinders and whatnot that run of welders that provide DC?
 

Snip's

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Joined
Apr 29, 2017
Messages
1,881
Location
Ohio
Generator power?

Didn't/can't you buy grinders and whatnot that run of welders that provide DC?
Still seems like a strange power requirement....
Sooo much easier to come to the clinic to remove the cast.... I'm tired of firing up the generator to cut casts off...
And besides... The welder is broke....
 

rlitman

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Joined
Oct 18, 2010
Messages
24,750
Location
Long Island
Interesting... It runs on 115-120 AC/DC and 0-60 cycles...

I'm assuming the round case isn't holding a rotating motor assembly??
Seems like a 115-120 DC supply would be a strange source...

Generator power?

Didn't/can't you buy grinders and whatnot that run of welders that provide DC?
It's a brushed universal motor. Those rectify AC intrinsically. Grinders that don't have variable speed or slow start, or electronic functions will often be labeled as AC/DC too. And yes, many older engine welders have 120VDC outputs.
 
OP
T

tool_scrounge

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Joined
Jul 20, 2010
Messages
4,229
Location
Southern California
The important question here is, did you use this as a teaching moment for the wife? Of course that would be you reminding her that she should never question why you are buying any tool..lol
I married well. My wife has always been very understanding on my tool and machine habit. When she found us a house to buy, having a large garage with the understanding that no cars would ever park in it was a requirement of hers. Covid kind of cemented the concept that the fabrication capabilities at home that I had cobbled together for cheap were important due to the inventions and subsequent promotions it enabled at work.
 
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