Dear Mr. Creep,
I'm a licensed tech as well, though I work for a company that isn't too keen on training. I trained for exams, passed exams, and understand the material quite well, in a theoretical sense.
Practically speaking, I despise extinguishers-- even the very best of them-- made within the last 10 years. The reason for this has to do with leaky valves.
When I service an extinguisher, for either 6 year, or hydro, I replace everything. O-ring, spring, and valve stem. I clean the siphon tube, threads, and everything else quite rigorously, with the appropriate brushes, designed specifically for the purpose of cleaning out extinguisher valves. When I refill, I do it (now) the way you're supposed to; depressing the valve while filling, and doing so very carefully-- filling it the same way as you-- to the back-edge of the green-zone, and yet...
2/3 of them leak.
Always.
And always from the valve. Never the O-ring. Never the shell. Never any other part-- just those stupid valves.
And it is always a very slow leak, oozing out tiny little bubbles.
Whacking with mallets doesn't help, nor does any other countermeasure I've tried-- within the allowances of NFPA-10 (although it is nearly impossible to find anybody else who has this problem on the Internet, I've seen evidence of other people's frustration on units I've serviced; dents and chipping on the bottom of the shell, and lube applied to the stem where it shouldn't be, etc.).
It's aggravating, man.
Is there a secret to solving this problem that doesn't violate Code?