To avoid these ads, REGISTER NOW!

First Fab Project - Ski Bench

matttys

Well-known member
Joined
May 28, 2009
Messages
105
So I learned to weld while getting an MBA (not really in the general course track) and I haven't had a real project beyond fixing broken pieces of metal or making a headlamp for my little DRZ134SM.

This is my gift to one of my groomsman. He owns a ski shop here in the mountains of Ohio. What ski shop is complete without some swanky ski seating?

I used 1.5" steel tubing with a 0.065" wall and made up this bench. I have a Thermal Arc TA185 TIG welder and it worked very well. Through work I was able to get a metal cutting circular saw - it is amazing. It will cut metal like a wood 2x4. No heat and it's super precise. The skis were scammed from my ski shop buddy and my father in law. . . I told them I was going to be on Junkyard Wars and I needed the skis for the show! Tek screws (screws with a drill point on the end) were used to hold the skis down to the tubing.

In the end I've got about 8 hours, a refresher course on trig and $65 worth of materials in my project.

961893120_iDP6F-O.jpg


961893147_CMKuh-O.jpg


961893167_7EvhS-O.jpg


961893229_YmrSv-O.jpg


961893187_BHPnT-O.jpg


961893206_e2f5J-O.jpg


961893099_6WiTK-O.jpg
 
To avoid these ads, REGISTER NOW!

gts340

Well-known member
Joined
Apr 27, 2007
Messages
60
That's very nice. You could probably make a good sized car payment doing projects like that on the side.
 
OP
M

matttys

Well-known member
Joined
May 28, 2009
Messages
105
Give me Rossignol or give me HEAD!

Haha, that comment will be made fairly often while the bench is in service at the shop. I was really amazed that the Head/Fox made in Boulder Co. ski was the hardest ski to drill through. It had metal sheets everywhere. . . all the rest were mostly resin.
 
OP
M

matttys

Well-known member
Joined
May 28, 2009
Messages
105
And this little guy was a great help. One of the best gifts I've ever received!

Rockwell-RK9000-Jawhorse.jpg
 
To avoid these ads, REGISTER NOW!
OP
M

matttys

Well-known member
Joined
May 28, 2009
Messages
105
Nice job :thumbup: A pair of skis on the bottom of one of those would make for an excellent youtube video or major spinal injuries.
:headscrat

Since I'm not actually going to be at the shop very often, I intentionally did not put skis on the bottom of the chair. I could see some pimply-faced employees grabbing the bench while there was downtime.
 

robertlynk

Well-known member
Joined
Jun 1, 2010
Messages
323
Location
California
Great job my son did something similar with snow boards and made kits
 

Attachments

  • rsm1.jpg
    rsm1.jpg
    44.1 KB · Views: 48
  • rsm2.jpg
    rsm2.jpg
    11.6 KB · Views: 48
OP
M

matttys

Well-known member
Joined
May 28, 2009
Messages
105
If you made a jig, doing kits would be fairly easy. Then someone would just need to get the skis or the board.

Snowboards would definitely be the way to go for ease of install.
 

evil_twin

Well-known member
Joined
Apr 3, 2009
Messages
136
The only thing I would have changed with your bench is to flip the armrest skis over. So they face down. Other than that, it looks great!
 
OP
M

matttys

Well-known member
Joined
May 28, 2009
Messages
105
The only thing I would have changed with your bench is to flip the armrest skis over. So they face down. Other than that, it looks great!

Yeah, but then you see the black bases. . . not as cool in my opinion as a the logo'd top coat. Also the arm rests are cross country skis so they are not flat on the bottom.
 

dankeenan

Well-known member
Joined
May 21, 2008
Messages
180
You could always turn them the other way to the tip is to the back. That way you do not hook things on the points, and still see the logo. Looks very nice!
 
To avoid these ads, REGISTER NOW!
Top Bottom