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Forging a huge flange in China

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LXCam

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Apr 23, 2013
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That's was crazy cool. I could watch that alllll day.
 

jallyn

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Fort Wayne, Indiana
I saw that on Facebook yesterday. Love it. Those are real men working over there in China...hard labor outside in the heat of the forging process.
 

tarbellb

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Oregon
Cool video.

If you want to try your hand at it....Trump will be bringing these jobs back to America!!
 

WhataTool

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Sep 8, 2015
Messages
472
Because those guys doing all that forging and machining work are Asian it makes it **** quality.

I graduated from GJ School of Responding Entirely Through Arbitrary Rushed Determinations
 

dogdog

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12,711
No OSHA , No EPA? Some of the trolling comments are pretty funny.... Otherwise pretty cool stuff... not sure if any one still does it like this in the USA any more.
 

2oolhound

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Great video! - People doing the best they can with what they've got.

I'd have liked to see a shot of the whole hammer mill. The apparatus for opening the (coal fired?) furnace gate is right off the farm (60' lever on a fulcrum). Shows you what you can do when scrap steel is 5¢ a lb., labour is cheap and you can sell it back at $20 lb.

Did you notice the Chinese engineer was using a Starrett vernier?
(just kidding, I couldn't tell) :evil:
 

rick carpenter

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Jan 20, 2011
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Huntsville, East Texas
Wife: What did y'all do at work today to advance the people's revolution?
Me: We made a flange.
Wife: You made a flange? You mean you made a whole bunch of glorious flanges to flood the capitalist markets, right?
Me: No, we made a flange. Just one.
Wife: So y'all spent one whole day making one flange? OMG! This revolution is in trouble!
Me: Well, it was a really big flange!
Wife: Suuuuuure it was....
 
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WWheeler

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Probably the most amazing thing to me about that cool vid was how that one guy could manage to keep a clean white shirt all day on that job.

lol
 

WWheeler

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That's one hell of a difference watching that second video from the first. Looks like they should be 50 years apart from one another instead of ~5000 miles.
 

dogdog

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Messages
12,711
Wife: What did y'all do at work today to advance the people's revolution?
Me: We made a flange.
Wife: You made a flange? You mean you made a whole bunch of glorious flanges to flood the capitalist markets, right?
Me: No, we made a flange. Just one.
Wife: So y'all spent one whole day making one flange? OMG! This revolution is in trouble!
Me: Well, it was a really big flange!
Wife: Suuuuuure it was....

LOL sounds like the talk of the supervisor material to me.

I think that guy in the white shirt is the supervisor...... maybe.. I could be wrong.... cause he actually does work. I hate to be those guy's neighbors....
 
OP
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gdocktor3

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Great video! - People doing the best they can with what they've got.

I'd have liked to see a shot of the whole hammer mill. The apparatus for opening the (coal fired?) furnace gate is right off the farm (60' lever on a fulcrum). Shows you what you can do when scrap steel is 5¢ a lb., labour is cheap and you can sell it back at $20 lb.

Did you notice the Chinese engineer was using a Starrett vernier?
(just kidding, I couldn't tell) :evil:

It's most likely a large group of men playing tug of war to raise/drop the hammer and open/close the furnace gate.
 

katiexoxo

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Sep 20, 2016
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eu
Anybody know what's up with the youtube comments saying that big companies refuse chinese flanges & stuff because of videos like that?
I thought forging was superior to casting?
 

larry_g

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Location
oregon
That is quite a hammer. I can't imagine the size of the anvil that is buried in the ground.

lg
no neat sig line
 

Fur2nd

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Mar 1, 2015
Messages
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Anybody know what's up with the youtube comments saying that big companies refuse chinese flanges & stuff because of videos like that?
I thought forging was superior to casting?


I design pipe lines up to 120inch and up to 1500 barg. It's not the method most of the time it's the quality of the metal, also big oil companies like the paper trail of where it came from how it was manufactured etc was it and how is approved by third party's and quality system to current world standards.
 

zendriver

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Since our own US "industrial revolution" started 200 years ago, it's pretty easy to forget that up until the 1960's, about the only thing made of Chinese steel, were plowshares, which would be pulled by an ox.

They have come pretty far overall, now that they can make 90" flat screen TV's

Doing a lot with little, reminds me of an interesting video, I once saw of this fun job.

http://www.theatlantic.com/photo/2014/11/the-ship-breakers/100859/
 
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gdocktor3

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Since our own US "industrial revolution" started 200 years ago, it's pretty easy to forget that up until the 1960's, about the only thing made of Chinese steel, were plowshares, which would be pulled by an ox.

They have come pretty far overall, now that they can make 90" flat screen TV's

Doing a lot with little, reminds me of an interesting video, I once saw of this fun job.

http://www.theatlantic.com/photo/2014/11/the-ship-breakers/100859/

That's awesome. I just had a thought, why can't I buy a ship and cut it up for scrap steel???
 

2oolhound

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Dec 18, 2010
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5,918
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BC Canada
Anybody know what's up with the youtube comments saying that big companies refuse chinese flanges & stuff because of videos like that?
I thought forging was superior to casting?

It is but there are different methods of forging. The way they do it a section at a time would create zones at the edges of where the molecules get impacted. in the second video they hot roll and form the shape all at once so the molecular structure is consistently even.
 
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