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FUTURLINER #8, 110 VAC motors

MBfreak

MEMBER EMERITUS
Joined
Dec 10, 2010
Messages
2,301
Location
Linkoping , Sweden
Hi to all.
FUTURLINER #8 has found its way to Sweden and is being rebuilt. I am doing the electrical component repair, assembly and testing. Main parts are 1 off 10 kVA 2x120 VAC generator and 4 off 110 VAC 1/3 to 1/2 HP "Gearhead motors" made by the Master Electric Company, Daytona, Ohio around 1950.

The motors are of a special design, called reluctance motor, which at the time was state of the art for US made single phase reversible motors. They are very well made. The rotor is a commutator rotor that is switched to a squirrel cage rotor as the motor picks up speed. A very well made and cleverly designed centrifugally operated device as per photo. The copper bars overcomes the holding force from a torus spring, flex out and short circuits all the rotor commutator segments. ( Diameter is about 2 ")

On some of the motors the copper in the centrifugal weights has surface corrosion, black and quite hard. I would like to NOT disassemble the hub that comprises two discs riveted together and holding the copper weights in place.


Have been trying to clean this up with acetic acid, got a bit better but not good. Have been trying to locate an industrial type (500W) ultrasonic cleaner, but no go.

Would anybody have a method , and please note that the hub is made of one part in steel and one part in copper, all the weights are copper.

Best regards

Ola
 

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MBfreak

MEMBER EMERITUS
Joined
Dec 10, 2010
Messages
2,301
Location
Linkoping , Sweden
Hi again.
Considerable progress!
I went over the partially cleaned part with a stiff nailbrush. The copper surface is still dark brown , but test with a milliOhm meter revealed that contact properties were perfect.

Installed a new stainless stel torus spring from a radial oil seal, and assembled . Spun the rotor in a lathe.
BINGO. :thumbup:
At 1150 rpm ( motor nominal speed is 1725 rpm) the contact pieces flipped out with a very audible click and short circuited all commutator bars . At slow down the contact pieces flipped back with a distinctive click at 925 rpm.
So that was a big hurdle and kudos to the Master Electric designers who took the effort to design the profile of the contacy pieces so that a homokinetic action is achieved !! Great job.

Ola
 
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