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Garage door opener modification

Duckslapper

Active member
Joined
Jun 23, 2014
Messages
37
Location
Mason, MI
Has anyone ever modified a residential opener to open a 14' tall door?

I have a 14' door on my shop that's lightweight, probably weighs less than house garage door. Anyway I have an old Challenger AC9300 opener laying around and according to the manual I found, the wire on the timer jumper can be cut for doors over 9', allowing the operator to run for 29 seconds (17 seconds when connected). With some extra chain and modification to extend the rail, I'm thinking I can make this work for my 14' door.

Any thoughts?
 
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nehog

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Joined
Jan 2, 2010
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7,935
Location
Jaffrey, NH
Generally is isn't weight that gets you, it is the internal arrangement of the limit switches that is the problem. They are often on a threaded rod and that rod is not long enough for 14 ft.
 

kbs2244

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Joined
Nov 11, 2006
Messages
14,065
That opener is a chain drive in a custom “C” shaped runner.
With a repair runner and chain used to double the length it could be done.

But for a DIY project I would think about a 8500 clone.
A bicycle sprocket on the spring shaft should get you into the right gearing neighborhood.
 
OP
D

Duckslapper

Active member
Joined
Jun 23, 2014
Messages
37
Location
Mason, MI
That opener is a chain drive in a custom “C” shaped runner.

With a repair runner and chain used to double the length it could be done.



But for a DIY project I would think about a 8500 clone.

A bicycle sprocket on the spring shaft should get you into the right gearing neighborhood.


Kbs2244- are you saying set the challenger up like a liftmaster 8500 using a bike sprocket? How would you set the travel length? I've haven't played with the unit much but thought it needed those chain stops to set the travel. Interesting idea.
 
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kbs2244

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Nov 11, 2006
Messages
14,065
That is part of the fun in DIY projects.
I am guessing that switches of some kind could be used in the tracks to determin door location to turn on and off the door movment. (forget the long chain, the 8500 dosn't use one)
It is what in the old days was called "ladder logic."
In this case:
"If the door is going down and it is here I should turn off.
If the door is here and is going up I should turn off."
It is not all that hard and it can be a lot of fun to get it down right.
 

Rookie2

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Feb 27, 2013
Messages
1,925
Location
Western Pa.
I had to use a commercial head with a jack shaft and drove the spring axle and cables. PITA !
 
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