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Garage floor re-do.

Eddieb794

Well-known member
Joined
Oct 25, 2009
Messages
131
Location
Arvada Colorado
Well after work and life getting in the way, I am finally ready to re do my floor that failed with expoxy on it.
My question to you experts is how much do I need to sand the expoxy that is down? I want to make it bonds good to the flooring that is already down. Bot I don't want to sand it any more than I have to.
Thanks Eddie.
 
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LegacyIndustrial

ALLIANCE MEMBER
Joined
Jun 7, 2010
Messages
7,994
Location
deerfield, IL
Degloss the old coating, and make sure you use a coating that is high solids.
Some vehicles can react with the sub-coating and cause a peel or lift.
 
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Ruddy

Well-known member
Joined
Mar 13, 2010
Messages
205
Location
Pollock Pines California
I just sanded man with a little orbital sander and some 80 grit. Just a light job to dull up any shiny surfaces. That was for my clear that went on dried color. It was only half the garage and 440 square feet. The other half i got the clear on before the color drying time window had expired.
 

AlphaGarage

Well-known member
Joined
Apr 16, 2008
Messages
1,298
Location
Every Garage, AnyTown, USA
I'm picking door number 3 - "Take it all the way down to bare concrete." If you're going to use a system without a primer, it's possible there's nothing to gain by removing all the existing epoxy. But if you're using a complete system, including a quality epoxy primer, then you'll want to take full advantage of the primer and allow it to adhere directly to concrete.

Not a complicated formula here - "A chain is only as strong as its weakest link." When you review all the posts here and elsewhere it becomes clear that the main point of coating failures is inevitably the intersection where that first layer of epoxy meets the concrete. That's where we find hot tire lift, peeling, etc. Occasionally there's a case of separation between coating layers, but that's unusual and often traceable to incompatible material or application error.

A quality primer doesn't just adhere to the substrate mechanically, it penetrates the concrete and also bonds chemically, but that requires that it comes in contact with the concrete.

So while a typical pigmented epoxy base or top coat may adhere equally well or poorly to both concrete and an existing coating, and with the pre-existing coating your system integrity will depend on how well that earlier coat stays stuck.

Whereas a epoxy primer should adhere better to the bare concrete than the pre-existing coating.

So it also depends a bit on the specifics of the existing coatings and the specifics of the replacement system. But regardless of those details a good rule of thumb here is -don't take short cuts.
 
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