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gas tank sealer

2diamondfarm

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May 29, 2010
Messages
68
Location
Big Rapids MI
I have an old dump truck that has some pin holes in the gas tank. has anyone used a gas tank sealer that works ?
I see POR-15 make one or should I look for some other tank to use?
 
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seber

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May 31, 2016
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Deep East Tx.
I have an old dump truck that has some pin holes in the gas tank. has anyone used a gas tank sealer that works ?
I see POR-15 make one or should I look for some other tank to use?

Back in the 60s I sealed one that had been worn through with liquid steel. I don't think it would work as well with rust, but it held for several years.
 

HoosierBuddy

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May 9, 2006
Messages
2,919
Location
Southern Indiana
I'd recommend finding another tank. Best thing would be a new tank.

My experience with a similar situation was new pinholes opened within a couple of weeks of sealing the old ones. Once the steel is shot...it's just shot.

Phil
 

kabinenroller

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Joined
Sep 14, 2013
Messages
897
Location
S.E. Wisconsin USA
If you decide to seal the tank make sure you prepare the inside surface correctly.
Preparation is the most important part of sealing a tank. I have used KBS brand sealer in a number of tanks with very good results. The formula is designed with the alcohol blended fuels in mind.
Follow the directions and you should have no problems.
 

Bobf

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Feb 16, 2012
Messages
308
Location
Poway, CA
I sealed the tank in my 31 Model A Ford way back in 1978 not because of rust but as a kid I cut holes in it to put gauges in while in HS 1959 (the dash board was the gas tank)
With the re-build in 78 I welded up/patched all the holes. Got some fuel tank slushing compound from one of the paint manufacturers and dumped it in and rolled it around.I drove that car everywhere, CA to Mn, Vegas, AZ etc never a problem. Enter our do gooders here in CA and their Ethanol and my tank never leaked but the carb had to be rebuilt every couple weeks because the gas was eating the coating off the tank.
I wouldn't recommend using the sealers now with the NEW gas.
 

TooMuchHair

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Joined
May 25, 2014
Messages
64
I used epoxy from Caswell on a diesel tractor tank that was leaking, has been good for over 5 years now. I admit to doing a ridiculous amount of prep. But I have been very pleased with the project. I think POR's product is to seal off rust, I'm not sure about leaks. Hot tip: If you do use the epoxy make sure you do whatever is necessary to not plug up any openings you need.
The biggest soda straw I could find fit perfectly in my pickup tube, worked great.
Also start early enough in the day that you can keep rotating the tank to get even coverage, It will keep moving on you for quite awhile. The inside of the tank ends up with a slick, smooth finish, it almost looks like a glass lining. Good Luck!
www.caswellplating.com/epoxy-gas-tank-sealer.html
 

four.cycle

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Oct 19, 2015
Messages
28,654
Location
Tacoma, Washington
"...an old dump truck that has some pin holes in the gas tank..."

I am going to assume from that part of your question that this is an older rig that you don't really want to pour a lot of money into, correct?

This stuff: https://www.amazon.com/dp/B0000AXYZG/?tag=atomicindus08-20

My father used it to glue the toilet tank lid back together when I was about 4 years old. My mother sold the house when I was about 34 with the same repaired toilet.

We sold the stuff in our stores.
I was on the counter at the Yelm store one afternoon, and a guy drove into the parking lot and stopped right outside the front door with fuel dribbling out from under his car. Left the engine running.
He came in, pulled two packages of Seal-All off the rack, paid for them, and went out and ripped them both open and crawled under the car laying on his back.
He just started globbing the stuff onto the leak until it stopped, then opened the second tube and globbed on some more.
No prep, no sanding, no wire brush - just glopped the stuff right on over the dirt.

Best testimonial I can give you.

I use it to repair leaky fuel tanks on lawnmowers and those silly "Pulsa-Prime" carburetors that leak where the check ball is pressed into the side of the plastic main body of the carburetor.

Repaired area of tank is the top seam at lower right:

Briggs_10H902_Carburetor_04 by four.cycle, on Flickr

Used it yesterday to glue the head back onto a little garden statue.

About $5 bucks at Ace Hardware.

Or.... go find another tank. :thumbup:


* let me add: I always allow it to fully cure at least 24 hours before exposing it to gasoline. your mileage may vary. *
 
Last edited:

vroach1951

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Joined
Aug 20, 2015
Messages
53
I used the Eastwood kit about 5 years ago on a 60 year old tank. No complaints so far except for the workout I got prepping it

Sent from my SM-G935V using Tapatalk
 

tcianci

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Joined
Feb 7, 2009
Messages
4,242
Location
Walpole, Ma
About 16-17 years ago, when I was building my 40, I decided to line the tank. The tank was from an '86 Ranger because the truck is on a Ranger frame. Well, when I dropped the tank, I found out that there were holes clean through it where the hanger straps were. The tank was junk, but since I had bought a sealer kit from POR 15, I figured I had nothing to lose. I covered up all the holes with duct tape and proceeded to use the stuff according to the instructions. After the clean/slosh coating operation, I took off the duct tape and cleaned and coated the outside of the tank with POR15 paint.
Well projects like this seem to take a lot longer than they should and the tank sat empty except for rainwater for many years. A little over 4 years ago, I sucked the water out of it and installed it. This year I dropped the tank because I never did have the right sender unit in it. This time I decided to install a new tank, since the old one was now 30 years old. When I took the sender unit out of the old tank, I was amazed to see the coating that went in over 16 years ago looked like the day I did it. I reached into the tank and tried to scrape it. It was solid as a rock! And that's after 4 years of ethanol- laced gasoline.
While I would recommend installing a new tank anytime you can pull it off, I can attest to the fact that the stuff from POR works great!
 

bwringer

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Joined
Jan 1, 2013
Messages
10,257
Location
Indianapolis
POR15 is very popular and very effective for use on vintage motorcycle tanks.

The Caswell sealers have a great reputation as well.

Overall, the best solution is a new tank
 

Showkey

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Joined
Aug 9, 2014
Messages
8,638
Location
Wausau WI
Tank prep for the sealer is critical. Miss a step or do a sloppy incomplete job........the sealer is going to fail
 

Boilerhouse

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Joined
Mar 20, 2012
Messages
1,320
Location
Muskoka
Interesting so many people have had good results. Locally, some years ago, there was a franchise that specialized in sealing gas tanks, even offering a lifetime guarantee. Many of us took advantage of this service. The tanks were removed, immersed in a vat of de-scaler, which was possibly an acid based product, then internally coated with a polyurethane based sealer. When done the tank looked new and the leak was gone. The problem was the leaks returned after a couple years. As the first wave of claims were being made, the franchise declared bankruptcy and closed down. All of us ended up buying new tanks at our expense.
 

maxpower_hd

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Joined
Apr 17, 2015
Messages
2,230
Location
Massachusetts
I have had very good luck with the motorcycle tanks I have done with POR15. One of them had pin hole leaks and it has been several years since it was done.

I also did a larger tank on one of my trucks and it worked OK but it did peal after a couple years. I suspect the prep was not as good since the tank is large and cumbersome to rotated as needed. The smaller tank is easier to do.

You may want to contact a local radiator shop to see if they can do it. I was told of one here that has been in business for decades that does it.

A new tank would be the best option obviously but depending on your vehicle one may not be available. A custom tank might be an option too.
 

sberry

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Jun 18, 2005
Messages
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Brethren, Michigan
When you say old dump truck does it go on the road and how much you use? If it is a little and has a big ole tank scrap it, my ole farm truck we hang a 2 1/2 gallon can on when we need it. Nice and clean, always fresh and never gets fuel left in it. The original was 55 gallons, took it right off and scrapped.
 
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OctoMan

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Jul 10, 2012
Messages
270
Location
Newport News, VA
I had the tank for my MG boiled/sealed at a local radiator shop. It ran me $200 or so but at the time a few years ago new tanks weren't available.
 

bottom feeder

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Dec 10, 2012
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Utah
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2diamondfarm

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May 29, 2010
Messages
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Location
Big Rapids MI
When you say old dump truck does it go on the road and how much you use? If it is a little and has a big ole tank scrap it, my ole farm truck we hang a 2 1/2 gallon can on when we need it. Nice and clean, always fresh and never gets fuel left in it. The original was 55 gallons, took it right off and scrapped.

Yea no plates just stays on the property I am looking at options might just mount a 5 gal plastic can some how .
 

bgarrett

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Feb 11, 2006
Messages
4,393
I have been using POR15 for about 35 years. Its awesome. I wish I had counted how many tanks I have done. They used to advertise showing a gas tank that looked like lace, it had so my holes. One time after sloshing it around, I set the tank on sawhorses to drain out the excess and my kid was watching it and got excited. Papa! Its stopping up the (5/8") drain hole! Awesome. I had two gas tanks for my 35 Ford. One had a rotted (gone) bottom, the other was damaged on the top. In other words two rusty rotten no good tanks. I wanted more than the original 14 gallons capacity so I cut the rotten bottom off of one and left 2" long on the other , welded the long top and the stock bottom together. I pressure checked my welds and found a dozen holes. First thought, keep welding. Second thought, I have POR15 sealer! I sealed and 24 years later the tank is still good, has never leaked
 

Kpaige

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Aug 12, 2015
Messages
751
Location
Big Lake Minnesota
If some one has not said it yet bring it to a good radiator shop they can built it and seal it better then using do it yourself stuff make sure they now what they are doing that's what I do with my motorcycle tanks
 

ssdave

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Apr 11, 2015
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Eastern Oregon
Thanks for the information on the Seal-All. I had a tank on a generator that had something fall against it, bending it and punching a small hole. I pounded it back out as best I could, then punched the hole out to round. Applied Seal-all, then ran in a flat head screw, and covered it again with Seal-all. Let dry, and applied another coat. Perfectly sealed, worked great.
 

bobmulry

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Joined
Nov 21, 2012
Messages
144
Location
Coarsegold, CA
Got another old guy trick,

Back in the day you went to the store and bought a bar of that plain yellow/brown soap......

Crawled under your ride and rubbed it on the leak....

It worked until it got wet from water, but until it got wet, it didn't a leak a drop...

So I guess that this is only a temporary fix???????????

I can't believe that I am the ONLY old guy on this forum?????

I thought that everybody knew this trick???????????????

Who knew,
Bob
 
Last edited:

bwringer

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Joined
Jan 1, 2013
Messages
10,257
Location
Indianapolis
Got another old guy trick,

Back in the day you went to the store and bought a bar of that plain yellow/brown soap......

Crawled under your ride and rubbed it on the leak....

It worked until it got wet from water, but until it got wet, it didn't a leak a drop...

So I guess that this is only a temporary fix???????????

I can't believe that I am the ONLY old guy on this forum?????

I thought that everybody knew this trick???????????????

Who knew,
Bob

I've heard of this, and I'm not even that old.

But it's of very limited use -- most of us don't live in a desert.
 

four.cycle

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Joined
Oct 19, 2015
Messages
28,654
Location
Tacoma, Washington
oh yeah... I've given the bar of soap out of the mens' room to guys with leaky tanks who were too cheap to buy the Seal-All. works for a while... until it rains. never tried it myself.

Dave, glad to hear the Seal-All worked for you.

I have found the trick is allowing it to fully cure hard - sometimes I'll let it sit two or three days (especially on those plastic carburetors.)

Great thread - I was not aware there were actually commercially made products specifically for the task.
 

demeter008

Member
Joined
Sep 4, 2016
Messages
15
I am going to assume from that part of your question that this is an older rig that you don't really want to pour a lot of money into, correct?

This stuff: https://www.amazon.com/dp/B0000AXYZG/?tag=atomicindus08-20

My father used it to glue the toilet tank lid back together when I was about 4 years old. My mother sold the house when I was about 34 with the same repaired toilet.

We sold the stuff in our stores.
I was on the counter at the Yelm store one afternoon, and a guy drove into the parking lot and stopped right outside the front door with fuel dribbling out from under his car. Left the engine running.
He came in, pulled two packages of Seal-All off the rack, paid for them, and went out and ripped them both open and crawled under the car laying on his back.
He just started globbing the stuff onto the leak until it stopped, then opened the second tube and globbed on some more.
No prep, no sanding, no wire brush - just glopped the stuff right on over the dirt.
o.png


Best testimonial I can give you.

I use it to repair leaky fuel tanks on lawnmowers and those silly "Pulsa-Prime" carburetors that leak where the check ball is pressed into the side of the plastic main body of the carburetor.

Repaired area of tank is the top seam at lower right:

Briggs_10H902_Carburetor_04 by four.cycle, on Flickr

Used it yesterday to glue the head back onto a little garden statue.

About $5 bucks at Ace Hardware.

Or.... go find another tank. :thumbup:


* let me add: I always allow it to fully cure at least 24 hours before exposing it to gasoline. your mileage may vary. *

I utilized the Eastwood pack around 5 years prior on a 60 year old tank. No grumblings so far with the exception of the workout I got preparing it
 

Lee Celtic

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Joined
Jul 1, 2016
Messages
336
Location
Llanberis, North Wales UK
I've used fuel tank seal a few times on old motorcycle tanks.. it does work really well the only issue was the time you need to spend sloshing it around, a tank half full of liquid gets heavy fast..
 

garage rookie

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Joined
Jan 22, 2005
Messages
145
Location
Jasper,Tn.
Yep, remember my dad doing this quite a few times when he wanted to haul junk to the scrap yard. This is in reference to Bobmulry's post.
 
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