I have an older Genie Bluemax screw / worm gear drive garage door opener. About every 2 years the plastic trolly that runs in the aluminum track and connects to the door lift bracket breaks. Basically the inner flange that runs in the track splits off allowing the gear to disengage. Just happened again today. I have checked everything I can think of. I used the original genie grease, verified the track is straight and true, made sure the garage spring is adjusted correctly, and anything else I can think of. The door is adjusted so that I can easily open and close it. The only thing I can see is the aluminum track has a very small amount of deflection when its operating near the center. Thinking about building a small support bracket to help with that. I have replaced it with original Genie brand and aftermarket and it doesn't seem to make a difference. Ordered one off Amazon because it will be delivered tomorrow. I see they sell them in packs of 2 as well. Does anybody have any experience with this problem? Is this just normal? Garage door gets opened and closed 2-3 times a day, 7 days a week.
