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harbor freight air compressor mods

mcdtommy23

Well-known member
Joined
Aug 27, 2008
Messages
580
Location
Detroit Michigan
O.k. this is the 4th time i've tried to post.

I have a 4 yr olf Harbor Freight 21 gal compressor. It was loud, would never go above like 85 psi, and seemed to take a long time to recover.

Step one was to rubber mount the compressor and motor;
rubbermounts.jpg


step two was to remove the stock useless air filter;
intakefilter.jpg


stocksilencer1.jpg


stocksilencerfilterthreads.jpg


When trying to mount the new air filter/silencer, I realized that the head used a whoo-flung-poo-semi-metirc-hybrid-china-thread. So I had to pull the head and re-thread to 1/2" NPT. While the head was off I figured it needed some milling, on the belt sander it went, then to the glass and sandpaper. The ports were about 3/4 of the way obstructed with casting flash and poor design so out came the Dremel and it got a port job. (total time about 4 beers).

Head re-installed with new silencer, and fresh speedaire syenthetic oil;
newsilencerfilter2.jpg


newintakefiltersilencer.jpg



Next step was to adjust the pressure switch. I tried prying on the red on-off switch thinking that it needed to come off but it stays with the cover, just 1 phillips screw. There's about a 10mm bolt inside that I gradually began adjusting (clockwise) until I got the compressor to build to about 125psi just to the point where the pop-off on the tank was starting to leak a bit.

While putting the compressor back in it's spot I realized I needed some better wheels. Went over to the "just in case" shelf and got the $3.99 I'll use them some day Harbor Freight wheels. Mounted them and installed a new rubber tipped leg in the front;

newwheels.jpg

frontrubbermount.jpg


Recovery time has decreased from 5 min 25 sec. to 3 min 15 sec. and that's at a higher psi, with less than 1/2 the noise. My t.v. is now louder than my compressor! Hope this can help someone with their compressor as well. --Tom--
 
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chammyman

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Joined
Aug 16, 2008
Messages
882
Location
Glasgow, Scotland
good results there.

The casting flash in heads can be awful, another industrial tool that has terrible flash in the head are petrol pressure washers, get the same results you did really, quieter with better flow.

It will be running a damn sight cooler as well.
 

eschoendorff

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Joined
Feb 6, 2005
Messages
8,991
Location
Michigan
Like a lot of larger power equipment from HF... buy it, take it home, disassemble and fix all of the manufacturing defects. Anyone interested in an HF bandsaw (remember that fiasco)??? :lol:
 
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subarub4

Well-known member
Joined
Feb 21, 2010
Messages
1,188
Location
Connecticut
So what's the thread size for the air filter? A friend caused my compressor to tip which broke the air filter.. and now I can't find what size the filter is.
 

tenchu

Well-known member
Joined
Jan 29, 2012
Messages
72
So what's the thread size for the air filter? A friend caused my compressor to tip which broke the air filter.. and now I can't find what size the filter is.

Back from the dead, but does anyone know where I could get that filter and the rubber mounts for the head?
 

RECox286

Well-known member
Joined
Apr 11, 2012
Messages
1,399
Location
South Joisey (yeah, that is part of the USA)
If you had this problem from the git-go, why did you not return

the compressor when it was brandy-new ? HF has a wonderful

policy in re: returns due to faulty operation. You would have

been given either a credit, or a new compressor. Too late now.

Uncle Bob
 

tenchu

Well-known member
Joined
Jan 29, 2012
Messages
72
If you had this problem from the git-go, why did you not return

the compressor when it was brandy-new ? HF has a wonderful

policy in re: returns due to faulty operation. You would have

been given either a credit, or a new compressor. Too late now.

Uncle Bob

Very helpful response, thanks!
 
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