Hello GJ world! Hope you're all doing well and staying safe. I'm officially on leave until the first week of the new year, which feels much needed after the *********** of a year and 100+ days of lockdown.
It's been raining a hell of a lot here, I think we've barely had a handful of dry days since my last post around 3 weeks ago. Worst of all it's been raining once a day, so just as things start to dry out, everything gets wet again. We've had a couple of corker storms too, including some hail as well.
Most of the time I've been trying to get the painting on the deck sorted in the brief dry spells. I haven't taken any shots, because it's like watching paint dry
Today I managed to install the 4.4 metre (14+ feet) zinc top on the bar. Overall I think it went well, but we'll know in a day or two when I remove the weights.
First step was trimming the zinc to allow for the posts and things.
Mocked up in place. I got it fairly close the first time, just needed some minor tweaks and refinements as the deck posts are a little twisted/off kilter.
Nice tight gap on the end.
Here you can see where the post twist shows up. We'll do some small timber trim pieces to help tidy this up.
Glue up time got a little stressful, doing 4 metres of it all at once! I also made the rookie mistake of starting the glue up the end in the sun so it started to go off too quick

You can also see some mdf lying on the deck, I cut this up to be used on top of the zinc to help weigh it down while the glue dried.
When I was contemplating the glue up and realised I didn't come close to having anywhere near enough clamps, let alone decent size ones. So I just went with the option of lots of weight!

I used a mix of concrete and hardwood timber scraps (from my pile waiting for a skip), on top of the mdf to help spread the weight out evenly. You can also see that I added some temporary posts to help take the extra weight.
I'll give it a day or two to dry, and then the next step is hammer forming the edges and wrapping the zinc around.