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Hole Saw Kits

CobraRed

Well-known member
Joined
May 30, 2014
Messages
670
What size hole saws do you guys find yourself using, I find myself in need of them and am looking for something that will last.

Do you guys just buy the sizes you need or is there a kit fits the automotive world?
 
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superduty1

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Joined
Aug 5, 2011
Messages
234
What in the automotive world are you drilling with hole saws.

HD usually has a Milwaukee kit on sale for BF.

Sent from my SM-G973U using Tapatalk
 

Monte

Well-known member
Joined
Dec 23, 2008
Messages
12,676
Location
Germany
For thin metal (automotive...) i would choose a step drill bit for larger holes.
 

mike93lx

ALLIANCE MEMBER
Joined
Dec 9, 2013
Messages
37,858
Location
Richmond, VA
I have the HF kit as it has some very large sizes that I need infrequently then I buy specific sizes if I need something higher quality. Usually Lennox as that is what is available at the Lowe's closest to my house
 

NoahG

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Joined
Feb 24, 2013
Messages
1,065
Location
Detroit, MI
I'd just start buying the sizes you need the darn kits never have the ones I end up needing.
 
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sberry

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Joined
Jun 18, 2005
Messages
35,747
Location
Brethren, Michigan
A kit is a good start. It has the common sizes and the mandrels. They are used in all kinds of fabrication, many materials, work super with battery drills. I drilled 4 3/4 holes thru an inch plate, took about half hour by the time I was diddling around.
This 3x8 plate about 40 seconds if I want to push it.
 

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matt_i

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Joined
Mar 14, 2008
Messages
10,741
Location
SE Michigan
Imo, these are the finest holesaws for sheetmetal

https://www.hougen.com/cutters/sheet-metal-hole-cutters/Holcutters.html

For rougher stuff I've used Starrett, Lenox, Bahco all with good results. The key in thick metal is to drill 2 to 4 chip clearing holes which let the chips fall thru the kerf. One app is making a cast iron gear blank. Cast iron round bar (durabar) is hellaexpensive and you have to buy a lot of it or pay high prices. However the flat bar is much more common and can buy a couple feet at a time. Enter the holesaw to trepan out the round blank. I've successfully holed a 1-1/2" thick bar several times.

Re the kits, despite having 2-1/2 kits it seems I never have the perfect size....so as the others say, buy them as you go.
 

Bigblue&Goldie

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Joined
Mar 12, 2009
Messages
10,714
Location
AZ
I only own sizes that correspond to the dimple dies I own and the tubing sizes I work with. I agree with matt i that I'd rather have the Hougen Holcutters if all you're doing is sheet metal. My hole saws are all Starrett brand and they are only used in my tubing notcher. The Holcutters are much preferred when I can use them.
 

Jason280

Well-known member
Joined
Mar 4, 2012
Messages
3,174
A kit is a good start. It has the common sizes and the mandrels. They are used in all kinds of fabrication, many materials, work super with battery drills. I drilled 4 3/4 holes thru an inch plate, took about half hour by the time I was diddling around.
This 3x8 plate about 40 seconds if I want to push it.

I'm more than a little surprised to see a V28 battery actually still working...
 
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