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Homemade brake

willy3486

Well-known member
Joined
Jan 14, 2010
Messages
1,594
Location
Middle Tennessee
I took a break from working around the house and made a metal brake to bend. I used 3 pieces of angle iron. They are widening the road in front of my house and got the BILs place. Although they are not getting mine I helped him out by clearing out what he didn't want. I got 3 really nice pieces of angle iron. The longest was 50 inches and the other two were a little shorter length but the same type of angle iron. The great thing of it was that when I put it on my bench top it was a perfect fit. My bench is about 50 as well and I didn't measure it . The metal angle iron pieces were perfect for the brake I wanted. I wanted one I could clamp on my main workbench but be able to take off.

Here is the brake on the ground. The largest piece is bolted to a board as long as it is. Then there is a nut I welded on the underside of the angle iron. I drilled a hole in the wood board where the nut and bolt would come through. I then have a top piece of angle iron that has two holes directly above where the nut is. I then put bolts in the hole and go through the angle iron with the nut. The piece to be bent is placed between these two and the bolts are tightened down to hold the metal. I have two hinges that I welded on each end of the shorter piece that you raise up. I made the handle out of 1 inch tubing.

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Here you see it mounted to the workbench with C clamps. I have a piece of metal in it to be bent as a trial. It was a thick piece, probably the thickest as I will bend.

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Here I have the arm raised up and the piece is bent. I made the arm about 12-16 inches long. I didn't measure I just cut one piece as long as a piece I had to use. With it that long it bends fairly easy. I am glad I made it that long.
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Here is a up close of a corner. You can see the C clamp holding it to the bench. You can see the bolt and nut that holds the board and angle iron together. Further down you see the bolt that tightens down the top anglee iron piece to hold the bending piece. Below that is the hinge that is welded to the longer piece and the moving piece with the handle. They were welded flush.

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The hinges were the biggest cost probably. I think they were about 2.79 each from tractor supply. The other cost was the welding rods and electricity. Then add around a buck or less for the bolts. I probably have 10 or less in it. I have wanted one of these for a while now. I bend stuff often and it gets old trying to bend a good bend in a vise. The bend is a really good bend on the piece I did. I took pictures of it but they were blurry. If you have questions let me know.
 
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LIVELY

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Joined
May 8, 2010
Messages
362
Location
Illinois
VERY simple :)

What thickness of metal are you bending mostly?


I do mostly sheetmetal on my hot rods ,but, i have a 10 foot aluminum

break for my business that does my light stuff.
 
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willy3486

Well-known member
Joined
Jan 14, 2010
Messages
1,594
Location
Middle Tennessee
VERY simple :)

What thickness of metal are you bending mostly?


I do mostly sheetmetal on my hot rods ,but, i have a 10 foot aluminum

break for my business that does my light stuff.

Simple is the reason I liked it. I have some pictures,plans,and details to build all kinds and I liked this one the best. I found a similar one to it on the web, I can look it up and post a link to the plans if anyone is interested. As far as metal thickness I have no idea.Not trying to be a smart alec but most of the time when I make something I go out back to my scrap pile and pull a piece out to use.I have used old computer cases,most of the older ones from 2000 and before had a good thickness.It would bend metal for most car bodies out there. I think if it wasn't too wide it would do even up to a 1/4 of a inch. The angle iron I used is 2 wide and thicker than most pieces I have used. Probably at least 1/4 of an inch thick. I am mainly a weekend fix it type guy but have a need for one of these often but not enough to buy one. I think this one would bend almost everything I would need.

OccupantRJ was the one who inspired me to build it. He has been showing all these great tool holders he has made and I decided to build me a brake to make some holders as well. I want to get my hand tools more organized so this is a start. I want to make some type of rolling tool holder with a lazy susan so I can get it to hold more. I have been saving every picture on here of the great tool holder people post. Some I may not use but some I may use. Some I might even modify to work the way I would need them to. So I am looking forward to start using this. Like I was saying earlier I am in the middle of the road work in front of my house. I have got done with the BILs move and next its the MILs move. When we built our house I talked my wife into putting it back due to rumors of the road project. I am glad I did. So I have plans for a complete workshop makeover when all these moves are done in a few months. So anyway I hope if someone wants one maybe I helped in some small way.
 
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OccupantRJ

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Joined
May 15, 2009
Messages
11,004
Location
Eastern North Carolina
Willy, I'm glad that I had something to do with inspiring you or anyone else to build something. Looks like it will do the job! I have built and repaired things for most of my life, and I find it to be my therapy, as well as improving one's self reliance in life. I have other items that were built over the years that I will be posting along the way, so build up your metal pile and get ready!
 
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