Wouldn't a worm gear type gear box prevent spinning by itself? How is your 30-1 ratio gearbox configured? If not worm gear type it would be a lot easier to just trap the handle that spins it.
You are over thinking this again Scott, your budget runs out before it is usable you have nothing but a pile of parts.
Ask me about my 18" english wheel project, from about 2 years back.
YES I am over thinking this, I over think and over build everything I do! But I also do this in order to build something once and have it just the way I want. Sometimes I wish I could stop thinking and just wing it but then usually something gets left out or done wrong. I just like to overthink/build things so I never have to worry about putting any size engine on it.
As for the gear box it is a very heavy duty one that weighs a lot and even has cooling fans and uses oil to keep cool. I bought them off ebay a year or two ago. I bought 2 60:1 ratio boxes for about 45 bucks each shipped and the seller sent 30:1. So after a couple emails we came to an agreement on me just buying 2 more 60:1 instead of wasting money shipping the 30:1 back and forth. So I had 4 gear boxes and only needed one for the project I was working on at the time. I'm not sure if it has enough resistance to keep from spinning by itself, and not sure I want to test that out. I know the 60:1 that I used already I tried to turn it with a 24" pipe wrench and couldn't. I was thinking the disc brake setup would be really nice. If I can find some sort of valve that will actuate the calipers easy it will provide a for sure lock. Figured since I already am going to have the hub and studs on there it wouldn't be much more work to add the whole brake setup.
I will think about it some more. The snow has finally melted for the 3rd time this year! Waiting a little for the ground to dry up and then will start hitting the junk yard for parts and see what I can come up with. I'm thinking for budget reasons that I will attach this to my HF stand I have now just to try things out, "prototype"! Then I will build a heavy duty frame for the stand and transfer the head over down the road.
Here is a picture of the gearbox.
