To avoid these ads, REGISTER NOW!

How are the pros cutting EMT? Scoring tool?

rust in the eye

Well-known member
Joined
Oct 2, 2017
Messages
2,872
Location
Chicagoland
For my own projects a recip. or hack saw has been my go to. Of course all the cuts required deburring which is a PITA.
A Klein scoring tool made it on my radar so I bought it but will be damned if I can manipulate this thing. My understand is to SCORE the pipe and break it off cleanly (right) but my results were always bending the pipe. Scoring deeper was tedious and probably abusing the tool and with less then satisfactory results so I gave up.
So, Sparky, what's the trick for using one of these??
 
Last edited:
To avoid these ads, REGISTER NOW!

aka Larry

Well-known member
Joined
May 2, 2012
Messages
8,146
Location
Eastern, NC
When I built my shop I used a side grinder for the cuts. I used a flap disc to hit the out side and found a uni-bit was perfect for the inside de-burring.
 

Chuckster in NJ

Well-known member
Joined
Jan 26, 2010
Messages
2,356
Location
Hunterdon County NJ
Milwaukee M12 portable band saw and clean It up with a Klein EMT reamer.…….. In the old days I always used a hack saw and the Klein reamer or square shaft screwdriver.
I used a 120 volt Porter Cable Porta Band on the larger sized EMT.

BTW! I never used a tubing cutter even though some guys used them.

IMG_3235.jpeg<<<<< Klein EMT reamer
 

sparky 1971

Well-known member
Joined
Oct 9, 2018
Messages
8,103
Location
Central Iowa
Bandsaw almost exclusively for the last 12ish years, Hackzall for a whi!e before that, and a hacksaw for a long way time before that. TBH, A hacksaw with a 32 tpi blade is the fastest way to cut EMT. Then use a reamer or needle nose on the inside and Channellock's on the outside to deburr. The only time I use a pipe cutter is the extremely rare occasion that I am going to cut an existing pipe with wires in it.
 

micromind

Well-known member
Joined
Sep 24, 2023
Messages
3,126
Location
Fernley, Nevada, about 30 miles east of Reno.
Bandsaw almost exclusively for the last 12ish years, Hackzall for a whi!e before that, and a hacksaw for a long way time before that. TBH, A hacksaw with a 32 tpi blade is the fastest way to cut EMT. Then use a reamer or needle nose on the inside and Channellock's on the outside to deburr. The only time I use a pipe cutter is the extremely rare occasion that I am going to cut an existing pipe with wires in it.

Pretty much same here.
 

dscheidt

Well-known member
Joined
Apr 26, 2017
Messages
2,929
Milwaukee M12 portable band saw and clean It up with a Klein EMT reamer.…….. In the old days I always used a hack saw and the Klein reamer or square shaft screwdriver.
I used a 120 volt Porter Cable Porta Band on the larger sized EMT.

BTW! I never used a tubing cutter even though some guys used them.

IMG_3235.jpeg<<<<< Klein EMT reamer

Milwaukee sell a reamer that snaps onto one of the pulleys on the cordless portabands. it's a fantastic addition to an already fantastic tool.
 

willf650

Well-known member
Joined
Mar 10, 2010
Messages
992
I’ve used a hack saw, sawzall and currently a small porta band. Reaming was generally just with a set of channel locks. I’ve put in 1000s of feet of conduit in this fashion and never had an issue.

As far as the tubing cutter the Klein one is a recent thing and you won’t ever find anyone using it as a regular thing. I don’t own one but have always used a tubing cutter but the only time I’ve ever done this is when I had to cut a conduit that had wires in it I couldn’t easily remove and had to reuse them.
 

wyliesdiesels

Well-known member
Joined
Aug 14, 2012
Messages
20,151
Location
Modesto, CA
Milwaukee M12 portable band saw and clean It up with a Klein EMT reamer.…….. In the old days I always used a hack saw and the Klein reamer or square shaft screwdriver.
I used a 120 volt Porter Cable Porta Band on the larger sized EMT.

BTW! I never used a tubing cutter even though some guys used them.

IMG_3235.jpeg<<<<< Klein EMT reamer
this is what i use as well
 

alfredeneuman

Well-known member
Joined
Mar 3, 2011
Messages
4,596
Location
Fullerton, CA
I've owned 2 of the Klein 1/2" EMT cutters and I regret ever buying them.
Like an idiot, I thought the first one was faulty, and bought another.
Absolutely it's the worst tool Klein has ever produced.
I've owned multiple Dykes, Screwdrivers, Wire strippers,and Lineman's Pliers. and all were completely satisfactory.
 

wyliesdiesels

Well-known member
Joined
Aug 14, 2012
Messages
20,151
Location
Modesto, CA
I've owned 2 of the Klein 1/2" EMT cutters and I regret ever buying them.
Like an idiot, I thought the first one was faulty, and bought another.
Absolutely it's the worst tool Klein has ever produced.
I've owned multiple Dykes, Screwdrivers, Wire strippers,and Lineman's Pliers. and all were completely satisfactory.
which klein cutters are we referring to? i have yet to come across a klein tool i didnt like
 
To avoid these ads, REGISTER NOW!

sparky 1971

Well-known member
Joined
Oct 9, 2018
Messages
8,103
Location
Central Iowa
which klein cutters are we referring to? i have yet to come across a klein tool i didnt like
Probably those POS tubing cutters like a plumber uses for copper. I had Greenlees version that was the same thing and threw it in the dumpster after about three failed attempts. I now use a Lenox when the need arises.
 

jbltwin1

Well-known member
Joined
Mar 8, 2016
Messages
107
Location
Godfrey, IL
I LIKE to use cutoff wheels if I have one handy, and I usually do! fast, easy, and don't leave that ridge like tubing cutters. If the cutoff wheel isn't available, just a hack saw. Usually use a rat tailed file when I can't see the reamer.
 

wyliesdiesels

Well-known member
Joined
Aug 14, 2012
Messages
20,151
Location
Modesto, CA
Probably those POS tubing cutters like a plumber uses for copper. I had Greenlees version that was the same thing and threw it in the dumpster after about three failed attempts. I now use a Lenox when the need arises.
yeah i hate those. they create a rolled lip that can catch wire as you pull it thru the conduit
 

sparky 1971

Well-known member
Joined
Oct 9, 2018
Messages
8,103
Location
Central Iowa
yeah i hate those. they create a rolled lip that can catch wire as you pull it thru the conduit
The lip isn't too bad if you use about 3000 turns to make the cut, barely tightening the wheel as you go. I don't use one unless the rare occasion comes up that I cut a pipe with wire in it because I'm too lazy to pull it back or have no effing clue where the next junction box back is so that I can pull that wire back.
 

micromind

Well-known member
Joined
Sep 24, 2023
Messages
3,126
Location
Fernley, Nevada, about 30 miles east of Reno.
The lip isn't too bad if you use about 3000 turns to make the cut, barely tightening the wheel as you go. I don't use one unless the rare occasion comes up that I cut a pipe with wire in it because I'm too lazy to pull it back or have no effing clue where the next junction box back is so that I can pull that wire back.

Also, it's a royal bear to ream the inside of the pipe without skinning the wires, especially if they're hot and you'd rather not blow stuff up.
 

Norcal

Well-known member
Joined
Mar 16, 2008
Messages
13,775
I've owned 2 of the Klein 1/2" EMT cutters and I regret ever buying them.
Like an idiot, I thought the first one was faulty, and bought another.
Absolutely it's the worst tool Klein has ever produced.
I've owned multiple Dykes, Screwdrivers, Wire strippers,and Lineman's Pliers. and all were completely satisfactory.
Bought one myself too, waste of money now gathering dust for a lot of reasons.
 

alfredeneuman

Well-known member
Joined
Mar 3, 2011
Messages
4,596
Location
Fullerton, CA
The only halfway successful way I've discovered to break after scoring the conduit without bending it is to hold the conduit tightly in a vise and use a piece of pipe or a bender handle over the EMT for leverage.:mad:
 
OP
R

rust in the eye

Well-known member
Joined
Oct 2, 2017
Messages
2,872
Location
Chicagoland
The only halfway successful way I've discovered to break after scoring the conduit without bending it is to hold the conduit tightly in a vise and use a piece of pipe or a bender handle over the EMT for leverage.:mad:
This is what I saw demonstrated in YT video. Getting the right cut depth and monkeying with a another pipe over the pipe was all way too clumsy for me.
Glad to hear it's not just me that has trouble with these. Somebody must be using them with success or Klein wouldn't be offering them, beats me who.
Off to Ebay she goes, curious to see if and what it will go for.
 

sparky 1971

Well-known member
Joined
Oct 9, 2018
Messages
8,103
Location
Central Iowa
All of these other ways just sound like lots of time lost and extra complication. Sounds like trying to scratch your left **** cheek with your right hand raised over your shoulder.
This is Garage Journal, where the simplest of tasks are almost always more difficult than moving a mountain with a teaspoon.
 

willf650

Well-known member
Joined
Mar 10, 2010
Messages
992
I think the obvious answer is ”Pros” are cutting conduit with some form of saw, preferably a portaband.

As far as the Klein tubing cutter no one using anything in that regard unless there is a specific need to cut a conduit with wires in it. When cutting conduit with a tubing cutter I’ve never had issues bending the conduit but using one is very infrequent.
 

Norcal

Well-known member
Joined
Mar 16, 2008
Messages
13,775
By the time someone fiddle farts with that tubing cutter a Porta band or a Sawzall would have cut it.
 

Crazyjake8493

Well-known member
Joined
Sep 26, 2014
Messages
3,997
Location
Upstate NY
Portaband and deburring tool on an impact driver. Hacksaw on occasion if needed. I've used a tubing cutter once or twice in really tight spots but not the ideal method.
 

BreeStephany

ALLIANCE MEMBER
Joined
May 19, 2012
Messages
865
Location
Oregon
When it comes to EMT, a band saw for anything larger than 1", metal cutting circular saw for everything smaller. For 1/2" - 1" I use a Klein conduit reamer, for everything else I use a pipe deburring tool (little pen looking tool with the crescent blade on the end).

When it comes to rigid, I have a Rigid 300 power head, cutter, reamers and adjustable threading die.
 

BreeStephany

ALLIANCE MEMBER
Joined
May 19, 2012
Messages
865
Location
Oregon
which klein cutters are we referring to? i have yet to come across a klein tool i didnt like
The Klein EMT scoring tool is decent, but definitely a lot slower, especially when you are running thousands of feet of conduit per day.

I was on a LONG electrical project in an active food processing facility where we had to either score cut conduit or walk it out to the loading dock to cut ANYTHING with a saw.

The Klein conduit scoring tool and Ridgid StrutSlayr were invaluable on that project.
 
To avoid these ads, REGISTER NOW!
Top Bottom