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How thick can I apply 100% solids epoxy?

kjanl

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Feb 14, 2024
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Amateur, lurker, learner, sort of perfectionist here with some dumb questions that I can't find the answers to in the forum anywhere else.

I am laying down a 100% solids epoxy on top of a water-based low solids primer since my concrete seems to be soft and porous. I did not have the ability to grind, so I vigorously etched twice using a more concentrated ratio of water to muriatic acid, and now seem to have a profile of about 80 to 100 grit sandpaper. I flooded it a million times with water after neutralizing the acid, and then pressure washed. My garage is only for one car, but I have a very heavy electric SUV which already caused some hot tire marks and mild depressions in the concrete, I would say. I noticed this after washing the concrete because there was some slight pooling of water at the places where the tires sit.

I have plenty of 100% solids epoxy, actually two kits. I planned on broadcasting to full rejection on coat number two, followed by a UV resistant top coat, which I'm not sure that I need given that my garage has no windows. Almost everything I've learned about doing a floor came from this forum, so shout out to everyone who meaningfully contributes. But, I guess my question is how thick of a 100% solids epoxy coat can I lay after the primer? Actually, I'm not even sure how long to wait before laying down the primer given my aggressive cleaning and etching and flooding of the concrete. But after that, can I lay a second coat of 100% solid epoxy for my flakes after the first coat dries? If so, how long between coats? I read somewhere that too much product can be problematic with regard to curing. In all seriousness, what would you do to your floor if you want it to park a 6,400 lb SUV on it every evening? Intuitively, it seems like a really thick coat of epoxy would be a good idea, but it also seems like too much epoxy might cause unsightly indentions where the tires sit, even if there is no hot tire pickup. How bouncy is this stuff if laid too thick?

Your constructive comments are already much appreciated. Take care.
 
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PCustoms

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If parking an SUV on the concrete is leaving imprints then putting epoxy down seems like a waste of money.

I'd be more concerned with the potential structural issues then cosmetic.
 

mike93lx

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Concrete doesn't deform like that, it cracks. Those depressions must have been old, maybe someone parked on it when it was still a little green. Either that or it is failing, in which case, I agree, do not put a coating on it.

6400 lbs is nothing noteworthy

Apply any coating to the manufacturer's recommended thickness. If you want something to level, use a different material, then coat. If you want something more durable, install porcelain tile
 
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kjanl

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The concrete is 3 years old. I've never parked in the garage. It could be that the concrete was not totally level to begin with when the home was built. I'm committed now.... what about the epoxy question?
 

PCustoms

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The manual or tech data sheet for the product you are looking at should have all the information of film thickness and application windows.
 

FJ4FUN

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"I planned on broadcasting to full rejection on coat number two, followed by a UV resistant top coat, which I'm not sure that I need given that my garage has no windows." Flake floors need clear topcoats.
 
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rlme36

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Are you sure there are depressions in the concrete or just tire material that has been left behind after parking in same spot? Meaning those spots keep water due to the tires leaching for lack of a better word into that spot.
 
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kjanl

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"I planned on broadcasting to full rejection on coat number two, followed by a UV resistant top coat, which I'm not sure that I need given that my garage has no windows." Flake floors need clear topcoats.
Oh yes, I'm putting on a topcoat, definitely! Yellowing isn't a concern for me though.
 
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kjanl

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Feb 14, 2024
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Are you sure there are depressions in the concrete or just tire material that has been left behind after parking in same spot? Meaning those spots keep water due to the tires leaching for lack of a better word into that spot.
Hmmmm.... hadn't thought about that. I think you may be correct. I used a level and don't even see a few millimeters of the depression anymore.

In this forum when you guys talk about "flood coat", what does that mean? I've heard of folks putting more than one epoxy coat between the primer and topcoat, but what is the advantage, if any? Some say less is more. I'm just looking for a few different perspectives. RTFMs are unnecessary though - as long as I've been reading this forum, which is full of expert opinions and experience, I'm fully aware. Thanks.
 

Armorpoxy

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Concrete should certainly not depress! And, generally speaking a coating system won't 'fix' a floor at a reasonable price. 100% solids epoxy can be laid quite thick actually and it will cure but it can get VERY costly if using it that way to level out or repair a floor. We always say fix the floor first (we carry a wide variety of products for this), and then coat the floor with a system to protect it.
 
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