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Husqurvana k760 crankcase split

Hilltopmasonry

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Joined
Oct 12, 2015
Messages
2,166
Hey guys i have a husqurvana k760 concrete saw (2 stroke) and i cant find good info about splitting the crankcase. I have seen a tool that is available for chainsaws but i dont think that it will work on the saw since there is no room to put the tool in with the crankshaft. Any advice how to seperate the two without damaging anything. I tried a prybar but it seems like you are not supposed to do it that way. All the YouTube videos show a chain saw instead of a concrete saw

Thanks for any help!
 
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signcrafter

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May 9, 2012
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12,317
Your concrete saw is a chainsaw, just has a special bar for the blade. I don't think splitting the case would be any different.
 

sierradmax

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Joined
Sep 5, 2005
Messages
461
Location
Rhode Island
Signcrafter is right. I made this tool. Bolt it to the crankcase where the barstuds are and the alan bolt presses against the crank separating the crankcase halves.
 
OP
H

Hilltopmasonry

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Oct 12, 2015
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2,166
thanks for the responses....my saw is totally different from a chain saw. there is a ton of videos for chainsaws on youtube but none for a concrete saw. the tool they actually make for splitting the crankcase won't work because the hooks or ears will not fit in there and i was thinking about sometype of puller or separator but a google search hasnt been very successful . I was thinking about making something custom like you have but i don't have a welder... I am wondering if a harbor freight bolt puller would work?
 
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merr6267

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Nov 17, 2010
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Ravenna, MI
I recently split that very saw. You're right that it's not like a typical chainsaw. I believe that the "bar studs" are considerably further away from the crank than a typical saw, as this is not an "adapted" saw but one that was designed specifically for cutoff work.

I don't have pictures, and the fine details are a little fuzzy, but I'll try to describe it.

After pulling all of the details from the case (flywheel, coil, etc) and the crankcase bolts there will be exposed threaded holes. I believe that they are on the flywheel side but could be mistaken. Edit:
K760%20case%20half_zps9fhetp0f.jpg


You'll need a small steering wheel puller like this one: http://www.sears.com/lisle-steering-wheel-puller/p-00915297000P?sid=IDx01192011x000001&gclid=CPKKtf-Gw8sCFYGFaQod5rUMEg&gclsrc=aw.ds

That will allow you to use the crankshaft to jack the case halves apart and off of the bearings (at least one side). You'll need to find some different screws to engage into the case half, as the screws that came out of the saw are not long enough and the screws that come with the puller are not of the proper thread (as far as I remember).

Thread the new screws through the puller body into diametrically opposed holes on the crankcase half until they have lots of thread engagement. Then assemble the puller jack screw so that it's positioned to the end of the crank. Resist the temptation to hammer it home. Also don't try to thread the small screws into the case while under jacking tension. The threads are very fine and the additional shearing added to the additional tension tends to pull the fine magnesium threads out.

I put slow hand applied tension to the jack screw and then light tapping from a soft-faced hammer while gently tightening the jack screw.

Apply lubrication to the tip of the jack screw, as you don't want to score the crankshaft.

A heat gun will also make the bearings slide out of the case much more easily. Apply the heat to the thickest sections of the case. The heat will find a way to the rest of the case. Applying it directly to the bearing area serves to prematurely heat and thereby expand the bearing while the case is concurrently wicking the heat to its thickest sections. Applying heat to the thick sections of the case will still allow for expansion near the bearing. Again, do this after you've set up the tension with the puller and you'll not waste heat and time messing with a hot case.

Don't use a torch for heat. The localized heat is too intense, and you risk a potential magnesium fire, which can't be extinguished by normal means. You'll burn the place down.

After you get the one case half removed, you should be able to punch the crank out of the other case half.

You'll still need a bearing splitter to pull the bearings off the crank. Depending on the splitter that you have (or buy) you may not need the puller that linked above.

Good luck and feel free to ask more questions.

Thanks,
Phill
 
Last edited:
OP
H

Hilltopmasonry

Well-known member
Joined
Oct 12, 2015
Messages
2,166
I recently split that very saw. You're right that it's not like a typical chainsaw. I believe that the "bar studs" are considerably further away from the crank than a typical saw, as this is not an "adapted" saw but one that was designed specifically for cutoff work.

I don't have pictures, and the fine details are a little fuzzy, but I'll try to describe it.

After pulling all of the details from the case (flywheel, coil, etc) and the crankcase bolts there will be exposed threaded holes. I believe that they are on the flywheel side but could be mistaken. Edit:
K760%20case%20half_zps9fhetp0f.jpg


You'll need a small steering wheel puller like this one: http://www.sears.com/lisle-steering-wheel-puller/p-00915297000P?sid=IDx01192011x000001&gclid=CPKKtf-Gw8sCFYGFaQod5rUMEg&gclsrc=aw.ds

That will allow you to use the crankshaft to jack the case halves apart and off of the bearings (at least one side). You'll need to find some different screws to engage into the case half, as the screws that came out of the saw are not long enough and the screws that come with the puller are not of the proper thread (as far as I remember).

Thread the new screws through the puller body into diametrically opposed holes on the crankcase half until they have lots of thread engagement. Then assemble the puller jack screw so that it's positioned to the end of the crank. Resist the temptation to hammer it home. Also don't try to thread the small screws into the case while under jacking tension. The threads are very fine and the additional shearing added to the additional tension tends to pull the fine magnesium threads out.

I put slow hand applied tension to the jack screw and then light tapping from a soft-faced hammer while gently tightening the jack screw.

Apply lubrication to the tip of the jack screw, as you don't want to score the crankshaft.

A heat gun will also make the bearings slide out of the case much more easily. Apply the heat to the thickest sections of the case. The heat will find a way to the rest of the case. Applying it directly to the bearing area serves to prematurely heat and thereby expand the bearing while the case is concurrently wicking the heat to its thickest sections. Applying heat to the thick sections of the case will still allow for expansion near the bearing. Again, do this after you've set up the tension with the puller and you'll not waste heat and time messing with a hot case.

Don't use a torch for heat. The localized heat is too intense, and you risk a potential magnesium fire, which can't be extinguished by normal means. You'll burn the place down.

After you get the one case half removed, you should be able to punch the crank out of the other case half.

You'll still need a bearing splitter to pull the bearings off the crank. Depending on the splitter that you have (or buy) you may not need the puller that linked above.

Good luck and feel free to ask more questions.

Thanks,
Phill

Thank you for taking the time to type up the detailed explanation! I need it since there is not alot of info online! I will get the stuff i need and probably tackle this in a week or two and let you know if i have any more questions! Thanks
 
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