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Hydraulic jack handle falling down- solutions?

s14kev

Well-known member
Joined
Dec 12, 2008
Messages
245
I picked up an OTC 1727 floor jack (the "made in USA" model). The handle does not have a handle return spring. Hence it will fall down and lay flat parallel to the floor. The only thing holding the handle up is the spring on the pump piston itself which is not stiff enough to prevent it from falling over all the time.

I noticed the newer model OTC 1525 (almost the same jack but "assembled in USA" model) has a provision for a handle return spring to keep the jack handle in an upright position. It doesn't seem possible to fit this to the 1727 as it is missing.

Any way to retrofit a handle return spring? The handle falling so easily is a hazard to denting car doors, fenders etc given how heavy the handle is.
 
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Hiball

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Joined
Apr 30, 2009
Messages
14,032
Location
Missery
I believe that style is simply supposed to rest in the forward position, some jacks use torsion springs, but not yours based off the pictures I've seen.
 

royslead

Active member
Joined
Oct 28, 2012
Messages
31
It wont help prevent the handle from falling, but may help prevent damage: get some pipe insulation (the black, spongy rubber type, or whatever - use a "fun noodle" if you have to) and slip it over the handle. This will at least cushion the blow.
 
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123Go

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Joined
Oct 7, 2012
Messages
200
The HW is the same way. It just rests forward and always stayed unless someone moves it or allows it to drop. But I didnt like it either so I took the rubber grip off an old Torin and slid it on the end. It fit real snug after I beat it down on it and I would think most china jack handles are pretty much the same size. They are so common you should be able to find one easy, look in the dumpters lol... Might call your local jack shop if you have one around. Also ebay has a few grips. Type "Floor jack handle" in search. Just ask them to measure its inside diameter..Mine was very tight but fit great.
I never tried adapting a spring.
 

123Go

Well-known member
Joined
Oct 7, 2012
Messages
200
I know what Royslead was saying now about using a foam pipe insulation or "fun noodle" on the handle pad. Friend just used foam insulation pipe cover he got from HomeDepot. Black foam for 2-3in pipes. Looks like a real nice original cover and is dirt cheap. Has a sticky seam that hold its seam together and fits like a glove... Best way to go for sure!
 
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