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Idea for old obsolete cordless tools

Fialaja

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Would it be possible to hollow out an old battery pack to house a transformer with a cord, allowing your formerly cordless tools to become essentially corded tools?
Has anyone done this?
 
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neophyte

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There have been commercial attempts to manufacture battery transgormer type adapters to turn cordless tools into corded tools.
Generally, they haven’t been very successful, and were usually only used for tools like drills that didn’t pull much amperage.
The other method was a transformer that was separate from the tool, but which plugged into the battery attachment.
The main issue is that the low voltage of most cordless tools, means the tools need to draw higher amperage yhan a corded tool, which then produces extra heat, and requires thicker wire.
Cordless tools like circular saws and reciprocating saws tended to have way shorter run times than tools like drills, because the motors required extra amperage and amperage spikes.
Because of this you would need a larger transformer, and/or very thick wire for an adapter.

Festool does manufacture hybrid cordless/corded sanders, so it is possible for low amperage draw tools that don’t need huge amperage spikes, but Festool hasn’t tried to do the same with their drills.
 

gatlibs

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I'd think that the best option would be to buy a new pack of batteries from a store like Battery Plus.
 

darkzero

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I did the same thing recently.

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I'd like to see more manufacturers make these. I can understand why they don't though.

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bonneyman

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I've shown this mod of mine before. A bit cumbersome but it works well.
 

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JRC3

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Reminds me of push-starting a standard shift when the battery dies until you buy a new battery. No thank you.

Actually, it's more like towing a car that's out of gas with a tow chain and another car. :lol_hitti
 

h~moto

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I removed the battery from an old 6V cordless drill and attached electrical cord with clamps that attach to the car battery. Use a 12V drill for those with more modern cars.
 
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jgromada

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I had a few Ryobi tools and no Ryobi batteries so i bought an adapter to use my DeWalt batteries with those few Ryobi tools. I can report it it worked fine with a small 6 1/2 Circular saw. I think the only reservation i have heard about this approach is that some battery packs (DeWalt may be included) do not have the requisite undervoltage battery protection necessary to protect a LiOn cell because that circuitry is inside the DeWalt tool. If LiOn is run below a certain voltage many chargers refuse to charge them. There still may be ways to recover them but I have never had to try them.

This adapter approach is most prevalent for 18v cordless tools. I have an older NiCd Milwaukee saw that i was surprised to see that there was an adapter so newer Milwaukee LiOn batteries could be used.

I haven't really seen this for 12v tools, but now with the prevalence of 3d printed adapters you may be able to create a new battery for any old tool.

Really like that Metabo HPT approach of having a battery that hooks in with a standard electrical cord. Not necessarily replacing my miter saw, but if i did I would like the option of using either standard electric power or batteries.
 
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bonneyman

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I remember seeing a work van at a car show that had a nice inverter system built into it. So one could run 120v power tools off of the truck. My little tool allows me to do that without need of the inverter.

Haven't used it much, but it's there if I need it. Was a fun and interesting project, I learned alot.
 

jsaw

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I took a low voltage Skil screwdriver and wired a cigarette lighter cord to it. It spun much faster, worked ok for doing interior work.
 

2oolhound

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Question: If I buy the 20V adapter to use 20V dewalt batteries on my 18V dewalt tools can I also keep the adapter on the 20V Battery and charge it on one of my 18V dewalt chargers?
 

Brandon_oma#692

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Question: If I buy the 20V adapter to use 20V dewalt batteries on my 18V dewalt tools can I also keep the adapter on the 20V Battery and charge it on one of my 18V dewalt chargers?

No. Need to use the correct charger for the battery. Also need to remove the battery from the adapter or it will discharge the battery.

This is paraphrased from the dewalt instructions that came with the dewalt adapter. I have 1 dewalt adapter and sever ebay adapters. Work great.
 

JRC3

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Correct. It won't charge a 20v battery with an 18v charger. At least not on the real Dewalt adapter.
 

darkzero

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Question: If I buy the 20V adapter to use 20V dewalt batteries on my 18V dewalt tools can I also keep the adapter on the 20V Battery and charge it on one of my 18V dewalt chargers?

If you are talking about the old 18V XRP batteries no, they are NiCad batteries. The 20V Max (techinically still 18V, 20V is just their marketing trickery) batteries are Li-ion. Completely different battery chemistry than NiCad & use different charging methods.
 

nelstomlinson

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Interior Alaska
For the old 12V tools, install an arms length cord in place of the battery, find a couple 12V batteries which will fit in a tool pouch, put some sort of quick disconnect like a cigarette lighter plug and socket on, and you have a semi-cordless solution.
 
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