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Impact Driver Specs

wbrian63

Well-known member
Joined
Mar 31, 2010
Messages
843
Location
Houston, TX
In a separate thread, I posted some questions about the Milwaukee 18v Lithium Ion impact driver I just got, as I'm not happy with the performance of the tool.

Here, I'll ask some opinions as to what the different specs of my 3 impact drivers really mean in terms of potential performance.

3 different impact drivers:

Dewalt 14.4v, model, (I think) DC820.
0-2400 no-load rpm
0-2700 ipm (impacts/minute)
1,240 inch #'s torque

Ridgid 18v, model R82320
0-2850 no-load rpm
0-2800 ipm
1,400 inch #'s torque

Milwaukee 18v, model 2650-20.
0-2200 rpm
0-3200 ipm
1,400 inch #'s torque.

The Dewalt is oldest, the Milwaukee is brand new.

Comparing the capabilities of each of the tools, the Dewalt comes out on top. Even though its #'s are lower than the Ridgid, it out-performs. I suspect the higher rpm # for the Ridgid is it's downfall here. Higher rpm's require more amps, which equals a faster drain on the battery.

This new Milwaukee takes 100-125% longer to drive screws than either of the other tools.

So here's what I'm wondering, and need to determine (if possible) - do the design specs indicate the Milwaukee will always be slower at driving screws than the other drivers?

It's 200 rpm slower than the Dewalt, and 650 rpm slower than the Ridgid. However, the ipm's for the Milwaukee best Ridgid by 400 and Dewalt by 500. I'm thinking that it's not just the ipm's that matter, but the weight behind the ipms.

If the # of impacts were the sole determining factor, then I think it would mean I could drive a railroad spike with a tack hammer faster than a sledge hammer, simply by hitting the spike faster, right?

The for impact drivers, the torque #'s are a combination of 3 factors - how fast the chuck is spinning, how heavy the impact weights are and how often they hit the anvil (ipm).

I'm suspecting that the Milwaukee's far higher impact count is as a result of either a lower spring tension in the impact mechanism, or a lighter impact pawl weight, or both. Either way, the results are going to be lower than the other two tools, in my opinion.

However, the torque #'s should provide an even way of evaluating the ability of each tool to drive a screw.

Just looking at torque vs rpm, the Milwaukee is equal to Ridgid in torque, but will drive a fastener 84% as fast (2200 rpm vs 2850). Same comparison vs Dewalt is a closer match (92%). These #'s do not equate to my real-world experiences, thus far.

Even a 16% difference would be easily eliminated if the Ridgid were driving a screw through a lot of heart wood, while the Milwaukee was driving in sap wood...

The rub for me, and for everyone, is that as consumers, we should be able to look at the specs for any given tool and KNOW how it will work in the real world, as compared to its brethren, all other things being equal. I shouldn't have to spend hundreds of dollars to find out that while the tool may be properly constructed, its design specifications will not meet my requirements, even though the published #'s state that it should...

What I'm concluding at this point is that there is something wrong with the Milwaukee. In the real world, if the torque #'s are accurate, it will be slower than either the Dewalt or the Ridgid, but not more than twice as slow.

I'd appreciate other opinions on this.

Thanks!
 
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mcbane

Well-known member
Joined
Jul 23, 2017
Messages
794
Location
California
The original post asks a few questions but then provides mostly speculation. For example, presuming that no-load rpm directly translates to speed at which fasteners can be driven. And presuming that higher impact rate must translate to less usable torque.

Which tool works best for you is hard to capture with just a few spec numbers so you are probably best off looking for reviews relevant to your application. If you are driving self drill/self tap screws into metal you want rpms below the max rating on the screws so you dont overheat the screw's drilling tip. And you want to get through the drilling part of the job before the driver needs to start impacting, since the rpms drop way off while impacting. So torque before impacting starts is more important than no-load rpms. And of course, you need enough torque before stalling to actually cut threads and properly tighten the fastener.

I havent seen a writeup on impact rate design but I suspect that to an extent the higher impact rate guns are less likely to shear off fasteners due to torque. Smaller fasteners cant take the full torque of your driver and fewer impacts per second means more peak impact torque on the fastener as the driver is generating the average torque needed to cut threads.
 
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VtecGSR95

Well-known member
Joined
Apr 25, 2020
Messages
108
Location
Charleston, IL
I had the newer non-octane Ridgid driver, and its been great for me. However, during my shop build, I started using my dad's Bauer driver, and it shocked me! It had much higher observed speeds, both free and driving screws, and even with the 2ah battery, it seemed to do much better than my ridgid with a 4ah battery.

Might be worth a look......I started reaching for the Bauer when I was putting up the sheet metal in my shop.
 
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