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Inexpensive alternative to evaporust

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RTM

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May 13, 2019
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Basing on 4.c comment, without watching the video.

Citric Acid is no different than Acetic Acid (vinegar), as far as attacking the base metal, not just the rust. Might be weaker, depending on how you mix it up, but still acid. Not an alternative to Evaporust, which only attacks rust. Maybe an alternative to vinegar, naval jelly, phosphoric acid.
 

GeoBruin

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May 5, 2018
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Here's a thread discussing a YouTuber who uses the MSDS for Evaporust and a mass spectrometer to isolate the active ingredients.

 
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noid

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Basing on 4.c comment, without watching the video.

Citric Acid is no different than Acetic Acid (vinegar), as far as attacking the base metal, not just the rust. Might be weaker, depending on how you mix it up, but still acid. Not an alternative to Evaporust, which only attacks rust. Maybe an alternative to vinegar, naval jelly, phosphoric acid.
You'll want to watch the video, citric acid is only 1 component, and it's PH is changed by use of sodium carbonate.

Material loss is acessed and compared in the video.
 
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Davefr

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I use feed grade Molasses mixed about 10:1 with water. A 3 gallon jug is <$20 at the feed store and will yield around 30 gallons. It's as effective as Evaporust but works slowly. If you can spare about a month it's a great rust remover and cheap enough that you can fill a big tote for big parts.
 

tool_scrounge

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Jul 20, 2010
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I use feed grade Molasses mixed about 10:1 with water. A 3 gallon jug is <$20 at the feed store and will yield around 30 gallons. It's as effective as Evaporust but works slowly. If you can spare about a month it's a great rust remover and cheap enough that you can fill a big tote for big parts.
I used to swear by molasses. But I found that it was very batch dependent if it worked or not. 50% of the time, the new 5 gallon bucket of molasses did not work for rust removal. Possibly age related? Not sure. I eventually gave up and went with Evaporust.
 

M635_Guy

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Dec 5, 2019
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NC
Basing on 4.c comment, without watching the video.

Citric Acid is no different than Acetic Acid (vinegar), as far as attacking the base metal, not just the rust. Might be weaker, depending on how you mix it up, but still acid. Not an alternative to Evaporust, which only attacks rust. Maybe an alternative to vinegar, naval jelly, phosphoric acid.
My thought also (though you explain it better)

You'll want to watch the video, citric acid is only 1 component, and it's PH is changed by use of sodium carbonate.

Material loss is acessed and compared in the video.
Are they assessing it over multiple periods? Acid is still acid...

One of my favorite things about evaporust is I don't have to worry if I get sidetracked and stuff has to stay in there for a week/whatever.

I ordered mine from Amazon.

Easier to just click.
Exactly. $30 for a gallon is a bit pricey, but since it's reusable you can stretch a gallon out a long way. A 5 gallon bucket comes out to less than $25/gal. delivered, which doesn't seem bad.
 
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seber

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May 31, 2016
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Deep East Tx.
Basing on 4.c comment, without watching the video.

Citric Acid is no different than Acetic Acid (vinegar), as far as attacking the base metal, not just the rust. Might be weaker, depending on how you mix it up, but still acid. Not an alternative to Evaporust, which only attacks rust. Maybe an alternative to vinegar, naval jelly, phosphoric acid.
The washing soda neutralizes the acid to obtain a pure chelating agent. In the case of the video however, I don't think he got the ratio correct. The fact that he still loses a very small amount of base metal indicates the solution is still acidic. It should be fairly simple to get it right with some ph testing strips.
 
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noid

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The washing soda neutralizes the acid to obtain a pure chelating agent. In the case of the video however, I don't think he got the ratio correct. The fact that he still loses a very small amount of base metal indicates the solution is still acidic. It should be fairly simple to get it right with some ph testing strips.
We are talking about exceptionally small levels here (microns), but I would echo this YT comment:

It appears that the citrate solution acts faster than the evapo-rust - which leads me to think that a better comparison test of the effective-ness of each solution, is to measure the base metal dissolution at the point where the rust has been removed. As opposed to waiting a certain amount of time for each solution to damage the base metals. If the citrate solution is substantially faster than the evapo-rust, the part would require much less time in the solution, which would mitigate some of the increased base metal dissolution. I would be interested to see a test of a uniformly (intentionally) rusted steel sheet, in both products, removed once the desired rust removal has occurred. Then measure the change to the host material (as well as the evolution of hydrogen from the adverse reaction if possible).
 

pcrov

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Feb 27, 2023
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Ontario, CA
Here's the formula given in the video in text form in case it's useful to someone:
1 liter water
100 grams citric acid
Pick one of:
  • 40 grams sodium carbonate (aka washing soda)
  • 63 grams sodium bicarbonate (aka baking soda)
  • 30 grams sodium hydroxide (aka caustic soda or lye)
And a healthy squeeze of dish soap

If you want to give the lye variant a try it's often sold as drain cleaner like here: https://www.amazon.com/dp/B07MQBT4HS?tag=atomicindus08-20.
 
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finn

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Mar 27, 2005
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The UP, God's country
I haven’t used Evaporust since I accidentally knocked over a gallon jug and had to mop that expensive spill off the floor.

I was heartbroken!

Started comparison testing straight citric acid powder diluted with water, a couple batches where I added washing soda per the published concentrations, and the third concoction, powdered feed molasses with water.

The molasses concoction works, but is by far the slowest and smells the worst. It’s also susceptible to growing mold on top, reportedly.

Plain citric acid works well, but is susceptible to flash rust (molasses is too).

Citric acid with washing soda seemed to work best. I didn’t notice significant flash rust, but that’s possibly because I used a hotter water rince so it air dried faster.

Best results on small parts included a finishing operation after the citric / washing soda bath in the HF vibratory bowl with the pyramids and a water slurry with some Awsome or Simple Green added.

Best part is the ingredients are so much cheaper than Evaporust that I no longer worry about spilling.
 

MiteyF

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Feb 26, 2022
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If you're removing rust, it's going to flash rust, doesn't really matter how you take the rust off.

I'd bet the difference in how quickly the flash rust appears is more related to (like you said) how fast you rinsed/dried/coated it, or even weather on that particular day... temp/humidity.
 

finn

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If you're removing rust, it's going to flash rust, doesn't really matter how you take the rust off.

I'd bet the difference in how quickly the flash rust appears is more related to (like you said) how fast you rinsed/dried/coated it, or even weather on that particular day... temp/humidity.
The molasses concoction is stickier, so it’s harder to rince off without a lot of scrubbing.

My water heater at the shop is a little 110 volt unit, probably three or five gallons.

I pretty much concluded that, like you say, drying time is directly related to flash rust. A hot rinse dries faster, obviously. I did try adding a little dawn dish detergent, but can’t say conclusively if that helped or not.

I’ve been mostly using my shop slop sink ( laundry tub sink), with a repurposed, cut down one gallon antifreeze jug as a container.and am reluctant to use oil to avoid contaminating the septic tank.

The other thing to note is that the citric mix cleans up stainless, chrome, and other plating really nice. I don’t recall that from when I used Evaporust.
 
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