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Inverter Setup

themiller

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Apr 24, 2012
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4,805
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Seattle Suburbs
Hi All -

Figured I'd post this - not sure if anything is wrong, more just giving ideas to the community and certainly have my ears open to feedback. I've had this setup going for about 9 months and feel like it's the cat's meow as far as performance, maintenance, and low cost. I can't believe how many battery backup systems are out there that are undersized (cough cough basement watchdog) and/or only have the ability to run off one battery. I figured I could duplicate the abilities of a sumpro for much less, especially since I plan on being here for a long time and want to be able to maintain the system.

No longer do I lose sleep over the power going out when I'm not home. The ONLY thing plugged into the inverter output my 2nd sump pump. I have three pumps each on separate circuits and at seperate intake heights in directly connected pits. I recently switched two of mine from Zoeller to Liberty pumps - specifically the M53 to the Liberty 257 and could not be happier! I wanted quieter and less energy usage. The new pumps only draw 400w running and require much less startup current. They are also whisper quiet compared to the Zoeller 53's. My big boy is a M267 and it doesn't ever turn on. That's ok with me - I test it monthly and know it's there if I need it. It is also capable of running off this inverter if I were to move it and plug it in.

ic5ovk.jpg


whzebb.jpg


I'm using a dedicated 20A circuit to feed the charger, only one outlet in the box, and a direct run back to the breaker panel.

The batteries combined AH rating are less than the smart charger is rated for.

The wiring is 2 gauge for the 10" cables (from advance auto - got a good deal...) between the batteries and 1/0 for the 3ft cable on both ends. (1/0 from theinverterstore.com). I was running 4 gauge (not 4/0) 30" cables from advance auto but they introduced too much voltage drop to start more than one motor concurrently. I got the batteries each with a $50 off $125 from my buddies - so cheap there too!

That's all - comments and critiques welcome, just wanted to put this out there in case anyone had thought of doing something similar.

I do NOT have any washers between the connections to the inverter and the 1/0 cables.

Also - 2500W is way oversized. I know this now. I wanted to make sure I would have 0 issues starting any of my pumps. It also will be convenient if I need to power anything else in the house for short periods during a power outage. I DO have a generator, it's just nice to not have to worry about running it all the time / worry about running out of gas / waking up at 4AM in the storm to start/hook it up, etc...

Things I might be missing: GFCI, lowered inverter life due to being 100% always hooked to charger, grounding?

I check the battery levels every quarter, and that's about it. They are dusty now, figured I'll clean them in December - once a year.
 
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eljefino

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Feb 21, 2008
Messages
336
How do the pumps sound running off the inverter vs off shore power? A non perfect sine wave (if your inverter supplies it) will manifest itself in motors just sounding "off" and or running a little hotter-- hard to detect with water cooling.
 
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themiller

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Joined
Apr 24, 2012
Messages
4,805
Location
Seattle Suburbs
How do the pumps sound running off the inverter vs off shore power? A non perfect sine wave (if your inverter supplies it) will manifest itself in motors just sounding "off" and or running a little hotter-- hard to detect with water cooling.

Ran it for 2 days (off/on) to test system, and I run it once a month. Always sounds the same to me as the shore connected ones. :dunno: It's not an expensive/sine wave inverter. I will pay more attention next month when I test.

Is there any effect on longevity of running a motor on non-perfect sine wave?

Hopefully the pump will last 5 years - I plan on replacing inverter/charger/batteries/pumps every 5. The pump (since it's up higher than the 1st one) probably will only get 5-40 hours of run time in 5 years.
 
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theoldwizard1

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Feb 22, 2011
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43,125
Location
SE MI
Are those cables between the batteries bare copper :shocking: or just clear insulation ?

Apply a liberal amount of grease (silicon dielectric, white lithium or even Vaseline) on the terminals. Not just the nuts and bolts. Cover all of the exposed metal and the area immediately under the battery clamps (Lead acid batteries have a habit of breaking the seal around the post and then venting acid fumes which cause corrosion. Grease will acts as a backup seal around the post.)

A small amount of silicon dielectric grease on the terminals of the inverter is not a bad idea either.

Plug your charger into a cheap lamp timer. Charging for about 1 hour per day will extend the battery life.

Exerciser the batteries at once a month. Try to do a couple of full discharges and re-charges.

When those batteries do finally die, look into buying 2 Trojan 6V Golf Cart batteries (size GC1). Best on the market.
 

theoldwizard1

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Feb 22, 2011
Messages
43,125
Location
SE MI
Is there any effect on longevity of running a motor on non-perfect sine wave?

Motors run hotter on pseudo-sine wave inverters. I would not worry much about it because your motor does not run for long periods of time.


FYI, for anyone who needs to run a BIG sump pump, they do make 240V inverters.
 
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themiller

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Joined
Apr 24, 2012
Messages
4,805
Location
Seattle Suburbs
Are those cables between the batteries bare copper :shocking: or just clear insulation ?

Apply a liberal amount of grease (silicon dielectric, white lithium or even Vaseline) on the terminals. Not just the nuts and bolts. Cover all of the exposed metal and the area immediately under the battery clamps (Lead acid batteries have a habit of breaking the seal around the post and then venting acid fumes which cause corrosion. Grease will acts as a backup seal around the post.)

A small amount of silicon dielectric grease on the terminals of the inverter is not a bad idea either.

Plug your charger into a cheap lamp timer. Charging for about 1 hour per day will extend the battery life.

Exerciser the batteries at once a month. Try to do a couple of full discharges and re-charges.

When those batteries do finally die, look into buying 2 Trojan 6V Golf Cart batteries (size GC1). Best on the market.

Clear insulation :D . I am manly, but not that manly. I will do the lamp timer, sitting right here in my office, just haven't had the "time" to do it. The grease on the terminals - ok thanks, totally slipped my mind.

My understanding with marine deep cycle batteries was to do no more than a 50% discharge to extend their life.

I will be looking into golf cart batteries for sure next time. Who knows, in 5 years I might be wanting to do a whole grid-tie system. :beer:

Motors run hotter on pseudo-sine wave inverters. I would not worry much about it because your motor does not run for long periods of time.


FYI, for anyone who needs to run a BIG sump pump, they do make 240V inverters.


Thanks!
 
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TheEquineFencer

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Jan 15, 2009
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Farmville, NC 27828
Ran it for 2 days (off/on) to test system, and I run it once a month. Always sounds the same to me as the shore connected ones. :dunno: It's not an expensive/sine wave inverter. I will pay more attention next month when I test.

Is there any effect on longevity of running a motor on non-perfect sine wave?

Hopefully the pump will last 5 years - I plan on replacing inverter/charger/batteries/pumps every 5. The pump (since it's up higher than the 1st one) probably will only get 5-40 hours of run time in 5 years.

Call me when you replace, I'll buy the inventor and know some guys that might take the pumps.
 
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themiller

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Apr 24, 2012
Messages
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Location
Seattle Suburbs
fyi: they make 12volt sump pumps for those who loose power alot.

I looked and found none that met the specs of the Zoeller or Liberty in either duty cycle or GPM and similar in price (~$150-250). If you have a recommendation I will check it out.

Using a bilge pump was briefly pondered but I couldn't find a vendor that would stand behind their product in hard water usage.
 
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themiller

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Joined
Apr 24, 2012
Messages
4,805
Location
Seattle Suburbs
Call me when you replace, I'll buy the inventor and know some guys that might take the pumps.

Encouragement for anyone else looking to do similar - setup worked well until I moved. Keeping the inverter to use for camping/boating and left the pumps in the house for thew new owner. I'll update the pics shortly.
 
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